Staged reforming
Encyclopedia
Staged reforming is a thermochemical
Thermochemistry
Thermochemistry is the study of the energy and heat associated with chemical reactions and/or physical transformations. A reaction may release or absorb energy, and a phase change may do the same, such as in melting and boiling. Thermochemistry focuses on these energy changes, particularly on the...

 process to convert organic material
Natural resource
Natural resources occur naturally within environments that exist relatively undisturbed by mankind, in a natural form. A natural resource is often characterized by amounts of biodiversity and geodiversity existent in various ecosystems....

 or bio waste such as wood, dung or hay
Hay
Hay is grass, legumes or other herbaceous plants that have been cut, dried, and stored for use as animal fodder, particularly for grazing livestock such as cattle, horses, goats, and sheep. Hay is also fed to pets such as rabbits and guinea pigs...

 into combustible gases containing methane
Methane
Methane is a chemical compound with the chemical formula . It is the simplest alkane, the principal component of natural gas, and probably the most abundant organic compound on earth. The relative abundance of methane makes it an attractive fuel...

, carbon monoxide
Carbon monoxide
Carbon monoxide , also called carbonous oxide, is a colorless, odorless, and tasteless gas that is slightly lighter than air. It is highly toxic to humans and animals in higher quantities, although it is also produced in normal animal metabolism in low quantities, and is thought to have some normal...

 and hydrogen
Hydrogen
Hydrogen is the chemical element with atomic number 1. It is represented by the symbol H. With an average atomic weight of , hydrogen is the lightest and most abundant chemical element, constituting roughly 75% of the Universe's chemical elemental mass. Stars in the main sequence are mainly...

. The single-stage reforming of bio materials results in high dust and tar yields in the produced gas restricting its use, hence the use of staged reforming. After reforming the output is approximately 80% fuel gas
Fuel gas
Fuel gas can refer to any of several gases burned to produce thermal energy.Natural gas is the most common fuel gas, but others include:* Coal gas or Town gas* Syngas* Mond gas* Propane* Butane* Regasified liquified petroleum gas* Wood gas...

 and 20% cokes
Coke (fuel)
Coke is the solid carbonaceous material derived from destructive distillation of low-ash, low-sulfur bituminous coal. Cokes from coal are grey, hard, and porous. While coke can be formed naturally, the commonly used form is man-made.- History :...

.

In staged reforming technology, gas conversion is a separate stage after pyrolysis
Pyrolysis
Pyrolysis is a thermochemical decomposition of organic material at elevated temperatures without the participation of oxygen. It involves the simultaneous change of chemical composition and physical phase, and is irreversible...

.

Second stage

Gas produced by the first stage is reformed with water vapor and heat energy from the cokes
Coke (fuel)
Coke is the solid carbonaceous material derived from destructive distillation of low-ash, low-sulfur bituminous coal. Cokes from coal are grey, hard, and porous. While coke can be formed naturally, the commonly used form is man-made.- History :...

 into a dust and residue-free fuel gas
Fuel gas
Fuel gas can refer to any of several gases burned to produce thermal energy.Natural gas is the most common fuel gas, but others include:* Coal gas or Town gas* Syngas* Mond gas* Propane* Butane* Regasified liquified petroleum gas* Wood gas...

.

Second stage process steps:
  • Heating in the pre-heater at 1050°C.
  • Cooldown in the reformer by chemical reaction at 750°C
  • Further cooling to 550°C by heating the cold cokes by using cold mix
  • Re-heating to 1050°C

External links

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