Croton Dam (Michigan)
Encyclopedia
Croton Dam is a dam
Dam
A dam is a barrier that impounds water or underground streams. Dams generally serve the primary purpose of retaining water, while other structures such as floodgates or levees are used to manage or prevent water flow into specific land regions. Hydropower and pumped-storage hydroelectricity are...

 and powerplant
Power station
A power station is an industrial facility for the generation of electric energy....

 complex on the Muskegon River
Muskegon River
The Muskegon River is a river in the western portion of the lower peninsula of the U.S. state of Michigan. The river has its headwaters in Houghton Lake in Roscommon County, flowing out of the North Bay into neighboring Missaukee County. From there it flows mostly southwest to Muskegon, Michigan,...

 in Croton Township
Croton Township, Michigan
Croton Township is a civil township of Newaygo County in the U.S. state of Michigan. The population was 3,042 at the 2000 census.-Communities:...

, Newaygo County
Newaygo County, Michigan
Newaygo County is a county in the U.S. state of Michigan. It is part of the Grand Rapids–Wyoming, MI, Metropolitan Statistical Area. As of the 2010 census, the population was 48,460. The county seat is White Cloud. Newaygo County was either named for an Ojibwe leader who signed the Saginaw...

, Michigan
Michigan
Michigan is a U.S. state located in the Great Lakes Region of the United States of America. The name Michigan is the French form of the Ojibwa word mishigamaa, meaning "large water" or "large lake"....

. It was built in 1907 under the direction of William D. Fargo by the Grand Rapids - Muskegon Power Company, a predecessor of Consumers Energy
Consumers Energy
Consumers Energy is a public utility that provides natural gas and electricity to more than 6 million of Michigan's 10 million residents. It serves customers in all 68 of the state’s Lower Peninsula counties. It is a division of CMS Energy. Its headquarters is in Jackson.-History:The company was...

. The 40 feet (12 m) dam impounds 7.2 billion U.S. gallons (6 billion imp. gal/27 billion L) of water in its 1209 acres (489 ha) reservoir and is capable of producing 8,850 kilowatts at peak outflow. It was listed on the National Register of Historic Places
National Register of Historic Places
The National Register of Historic Places is the United States government's official list of districts, sites, buildings, structures, and objects deemed worthy of preservation...

 in 1979.

History

The history of the Croton dam is intertwined with the history of William A. Foote (1863–1923) and James B. Foote (1868-?), brothers
from Adrian
Adrian, Michigan
As of the 2010 census Adrian had a population of 21,133. The racial and ethnic makeup of the population was 84.1% white, 4.4% black or African American, 0.6% Native American, 0.9% Asian, 5.9% from some other race and 4.0% from two or more races...

, Michigan
Michigan
Michigan is a U.S. state located in the Great Lakes Region of the United States of America. The name Michigan is the French form of the Ojibwa word mishigamaa, meaning "large water" or "large lake"....

, with a burgeoning electric power empire, along with William G. Fargo, a Jackson
Jackson, Michigan
Jackson is a city located along Interstate 94 in the south central area of the U.S. state of Michigan, about west of Ann Arbor and south of Lansing. It is the county seat of Jackson County. As of the 2010 census, the city population was 33,534...

-based civil engineer who designed similar hydroelectric plants throughout the Midwest.

William A. Foote was a 20-year-old grist mill operator in Adrian
Adrian, Michigan
As of the 2010 census Adrian had a population of 21,133. The racial and ethnic makeup of the population was 84.1% white, 4.4% black or African American, 0.6% Native American, 0.9% Asian, 5.9% from some other race and 4.0% from two or more races...

, Michigan
Michigan
Michigan is a U.S. state located in the Great Lakes Region of the United States of America. The name Michigan is the French form of the Ojibwa word mishigamaa, meaning "large water" or "large lake"....

, in 1884 when, in what was then a common occurrence, he provided space and shaft power
Line shaft
A line shaft is a power transmission system used extensively during the Industrial Revolution. Prior to the widespread use of electric motors small enough to be connected directly to each piece of machinery, line shafting was used to distribute power from a large central power source to machinery...

 from his mill wheel to Thomson - Houston, a local electric utility startup, to light 12 streetlights. Fascinated by the potential, within a year he enlisted his then 17-year-old brother James and moved to Jackson
Jackson, Michigan
Jackson is a city located along Interstate 94 in the south central area of the U.S. state of Michigan, about west of Ann Arbor and south of Lansing. It is the county seat of Jackson County. As of the 2010 census, the city population was 33,534...

, Michigan
Michigan
Michigan is a U.S. state located in the Great Lakes Region of the United States of America. The name Michigan is the French form of the Ojibwa word mishigamaa, meaning "large water" or "large lake"....

, and in 1886 they jointly founded Jackson Electric Light Works (a predecessor company to Consumers Energy
Consumers Energy
Consumers Energy is a public utility that provides natural gas and electricity to more than 6 million of Michigan's 10 million residents. It serves customers in all 68 of the state’s Lower Peninsula counties. It is a division of CMS Energy. Its headquarters is in Jackson.-History:The company was...

), which began by lighting downtown Jackson electrically. The Foote brothers set up similar city specific companies in Battle Creek
Battle Creek, Michigan
Battle Creek is a city in the U.S. state of Michigan, in northwest Calhoun County, at the confluence of the Kalamazoo and Battle Creek Rivers. It is the principal city of the Battle Creek, Michigan Metropolitan Statistical Area , which encompasses all of Calhoun county...

 and Adrian within a few years. In many cases dams already built for grist mills, sawmills and the like were refit for electric generators, but in some cases, new dams were constructed. As the familiarity with the technology, and the technology itself, improved, the scope of projects became more ambitious.

Predecessor projects

The Foote brothers' first projects in Jackson, Battle Creek and Adrian, like most pre-1900 electric power projects, were created for street lighting, with some limited residential and business lighting. Since transmission of electricity over long distances was not well understood, they were situated near the cities they served. But the demand for power was growing, driven by among other things, the advent of the streetcar and increased industrial use of electricity, outstripping the capacity of smaller rivers and existing dams. So larger rivers were sought. In 1898 the Foote brothers, working with engineering partner Fargo, constructed the Trowbridge Dam across the Kalamazoo River
Kalamazoo River
The Kalamazoo River is a river in the U.S. state of Michigan. The river is long from the junction of its North and South branches to its mouth at Lake Michigan, with a total length extending to when one includes the South Branch...

 in order to supply the city of Kalamazoo
Kalamazoo, Michigan
The area on which the modern city stands was once home to Native Americans of the Hopewell culture, who migrated into the area sometime before the first millennium. Evidence of their early residency remains in the form of a small mound in downtown's Bronson Park. The Hopewell civilization began to...

. The dam was located near Allegan
Allegan, Michigan
Allegan is a city in the U.S. state of Michigan. As of the 2000 census, the city population was 4,838. It is the county seat of Allegan County. The city lies within Allegan Township, but is administratively autonomous....

, about 25 miles (40 km) away from the city, an unheard of distance at the time, and was the first major hydroelectric project in Western Michigan. Initially beset by power loss during transmission and other problems, the Trowbridge dam successfully provided power to a larger area than previous dams, after the Foote brothers advanced the state of the art in insulators and electric transmission equipment.

Damming the Muskegon

Grand Rapids
Grand Rapids, Michigan
Grand Rapids is a city in the U.S. state of Michigan. The city is located on the Grand River about 40 miles east of Lake Michigan. As of the 2010 census, the city population was 188,040. In 2010, the Grand Rapids metropolitan area had a population of 774,160 and a combined statistical area, Grand...

 was a large power market to which the Footes next turned their attention. Fargo advised the Foote brothers about possible hydropower locations on the Muskegon River
Muskegon River
The Muskegon River is a river in the western portion of the lower peninsula of the U.S. state of Michigan. The river has its headwaters in Houghton Lake in Roscommon County, flowing out of the North Bay into neighboring Missaukee County. From there it flows mostly southwest to Muskegon, Michigan,...

, which has the second largest outflow of an inland (non Great Lakes
Great Lakes
The Great Lakes are a collection of freshwater lakes located in northeastern North America, on the Canada – United States border. Consisting of Lakes Superior, Michigan, Huron, Erie, and Ontario, they form the largest group of freshwater lakes on Earth by total surface, coming in second by volume...

 connecting) river of Michigan after the Grand River
Grand River (Michigan)
The Grand River is the longest river in the U.S. state of Michigan. It runs through the cities of Jackson, Eaton Rapids, Lansing, Grand Rapids, and Grand Haven.-Description:...

 (which has a larger basin and the largest outflow of Michigan's inland rivers). Unlike the Grand, the Muskegon is not navigable, so dams would not cause difficulty with river traffic. Through a subsidiary of their holding company, Commonwealth Power
Consumers Energy
Consumers Energy is a public utility that provides natural gas and electricity to more than 6 million of Michigan's 10 million residents. It serves customers in all 68 of the state’s Lower Peninsula counties. It is a division of CMS Energy. Its headquarters is in Jackson.-History:The company was...

, the Grand Rapids – Muskegon Power Company, in 1904 they commissioned the construction of Rogers Dam and Croton Dam on the Muskegon, as well as Webber Dam on the Grand River. Rogers, upstream of the Croton, was finished first, in 1906, but Croton, located where the Little Muskegon joins from the east, was a more ambitious project. One third of the village of Croton would be submerged by the impoundment lake as it began filling in August 1907. Wlliam D. Fargo was dispatched to oversee construction and served as the Chief Engineer.

Construction

Fargo developed new methods for construction of earth embankment dams on foundations of soft soils, which made use of hydraulic sluicing. The dam was built during the summer, between 25 June and 3 September 1907. The powerhouse and spillway sections of the dam were completed first, and used conventional contemporary engineering designs.

Fargo then built a pumping plant employing seven electric powered rotary pumps, to move river water up a 10 inches (254 mm) pipeline to a bluff about 110 feet (33.5 m) above the Muskegon River. A diameter reduction to 4 inches (101.6 mm) increased the pressure to about 80 PSI, and the water was fed into nozzles via flexible rubber hoses. The high pressure streams of water carried away a soil water mix into iron troughs which routed the material about 800 feet (243.8 m) at a slight downgrade back to the dam site. As the material was deposited it was layered, and the water allowed to drain off, compacting it. During this phase, the river was allowed to run through the powerhouse raceways and out the spillway.
The Croton Dam is one of the earliest examples of the use of this technique east of the Mississippi River. The chief advantage of the hydraulic sluicing method was its cost. The total cost of constructing the 370 feet (112.8 m) embankment, which contained 104000 cubic yards (79,513.7 m³) of material, was only $7,076, or about 7 cents per cubic yard of material moved. Fargo also used this method to construct a fill of 20000 cubic yards (15,291.1 m³) for a highway bridge crossing the Muskegon River immediately downstream from the dam. The fill Fargo built for the highway bridge approach cost roughly the same.

The Croton powerhouse has two adjoining asymmetrically connected buildings: the generator building on the west and the turbine building to the east arranged in an L shape. About 3,000 oak timber pilings support a concrete foundation, with the perimeter walls supported on sheet steel pilings, which also prevent water from undercutting the foundation. The two buildings are about 60 feet (18.3 m) in height, with Warren trusses supporting the roofs, and extend about 150 by.

Two reinforced concrete retaining walls extend 40 feet (12.2 m) upstream from the northeast and northwest corners of the generator building, forming a triangle and serve as an anchor for a floating trash boom which keeps refuse out of the turbine pits. A similar triangle is formed by two reinforced concrete retaining walls extending 50 feet (15.2 m) downriver from the south side of the generator building. A concrete retaining wall extends an additional 140 feet (42.7 m) south from the tip of this triangle.

When the generator building first went into operation, it housed two Westinghouse
Westinghouse Electric (1886)
Westinghouse Electric was an American manufacturing company. It was founded in 1886 as Westinghouse Electric Company and later renamed Westinghouse Electric Corporation by George Westinghouse. The company purchased CBS in 1995 and became CBS Corporation in 1997...

 horizontal generators originally rated at 6,600 volts, operating at 225 rpm and producing 3 phase 60 cycle AC. They were driven by turbines. The voltage was stepped up to 100,000 volts using three delta-connected oil-cooled transformers of 3,000 kilowatt capacity. These were regulated with oil switches, and the transformers and switch gear were housed in the south end of the generator building.

The Croton Dam and hydro plant were completed in 1907, and a grand opening was held on September 7, 1907 in the village (named after Croton-on-Hudson, New York
Croton-on-Hudson, New York
Croton-on-Hudson is a village in Westchester County, New York, United States. The population was 8,070 at the 2010 census. It is located in the town of Cortlandt, in New York City's northern suburbs...

). Contemporary accounts report that "Grand Rapids Mayor George Ellis and a large contingent of city and business officials journeyed north to the village of Croton on a special train. After touring the big dam, they adjourned to a nearby field for a fine dinner, followed by cigars and a friendly baseball game."

In order to achieve efficient power transmission over 50 miles (80 km) to Grand Rapids, a 100,000-volt high voltage line was built, then the highest-voltage transmission line in the world. Dr. Charles Steinmetz, the “wizard” of General Electric
General Electric
General Electric Company , or GE, is an American multinational conglomerate corporation incorporated in Schenectady, New York and headquartered in Fairfield, Connecticut, United States...

, visited the site and conducted tests on the transmission lines in 1908. The line voltage was increased to 110,000 volts in early 1909.

Modifications

A significant revamping and expansion of generating capacity was carried out in 1915. Additional turbines and generators were added, blurring the distinction between the buildings. The generator building got pairs of Allis-Chalmers
Allis-Chalmers
The Allis-Chalmers Manufacturing Co. of West Allis, Wisconsin, is an American company known for its past as a manufacturer with diverse interests, perhaps most famous for their bright Persian Orange farm tractors...

 quadriplex horizontal turbines to drive the Westinghouse horizontal generators. Each pair of turbines is rated at 4,000 horsepower when operated at 225 RPM with a hydraulic head of 39 feet (11.9 m). The operating voltage of the two original Westinghouse horizontal generators was raised to 7,500 volts, with a corresponding increase in the line voltage from 110,000 to 115,000 volts.

The turbine building was modified to take more equipment, resulting in a rearrangement of the walls to enlarge it and addition of a gable to it, similar in appearance to that on the generator building. It has a much higher floor than the generator building and received a pair of vertical turbine/generator sets.

The transformers and switching equipment were removed from the generator building in 1930, when a separate switchyard/substation went into service to the west of the spillway. Shortly thereafter, in 1931, Croton and Rogers dams were joined by the Hardy Dam
Hardy Dam
Hardy Dam is a dam and powerplant complex on the Muskegon River in Big Prairie Township, Newaygo County, Michigan. At the time of its completion, it was the largest earthen dam in North America east of the Mississippi, and is still the third largest earthen dam in the world and the largest east of...

, situated between them. The Hardy was the last major hydroelectric project constructed in Michigan by Consumers Energy. Once completed, the 40 feet (12 m)-high dam would later impound 7.2 billion U.S. gallons (6 billion imp. gal/27 billion L) of water in its 1209 acres (489 ha) reservoir and is capable of producing 8850 kilowatts at peak outflow.

Legacy

A historical marker sign was placed at the Croton Dam, after its completion. It read:

The Grand Rapids - Muskegon Power Company (a predecessor to today's Consumers Energy Company) built the Croton Hydroelectric Plant in 1906 - 1907. The plant and its 110,000-volt transmission line (the highest voltage in use at that time) attracted international attention. Curious spectators rode excursion trains to the site, were they received a tour of the dam and powerhouse, as well as a grand dinner. When the plant went into full service in September 1907 it represented the latest advances in electric power generation and transmission. Engineers from Russia, England, France, Italy, Japan, and India came to tour the plant when it opened. The facility is listed in the National Register of Historic Places.


The Croton Hydroelectric Plant was listed with the Michigan State Register and was awarded a Michigan Historical Marker (site S0684). The marker was replaced with a new one in 2005. The site was then listed with the National Register of Historic Places
National Register of Historic Places
The National Register of Historic Places is the United States government's official list of districts, sites, buildings, structures, and objects deemed worthy of preservation...

 in 1979 as structure ID #79001165.

Impact and controversy

While Croton advanced the state of the art in hydroelectric engineering, it also submerged significant sections of scenic and fast-flowing stretches of the Muskegon and Little Muskegon rivers. Some conservationists believe that Croton Dam and the other dams on the Muskegon divide the 219 miles (352 km) long river into shorter, ecologically dysfunctional units. It blocks passage of fish from one river section to the next. It allegedly causes potentially harmful changes in water temperature and oxygen levels in a stretch of the river downstream of the dam, according to company data.

The dam was threatened by rainfall during the flood of September 1986. The Croton and Hardy nearly failed during the peak of the flood, caused by a storm that dumped 14 inches (36 cm) of rain on West Michigan in 48 hours. Consumers Energy officials stated that "had the Hardy Dam failed, the Croton Dam would have been washed away and every community from Croton to Muskegon would have been submerged under several feet of water".

Subsequently, in 1989, Michigan state fisheries director John Robertson characterized hydroelectric dams as "concrete and steel monsters" and suggested 11 Consumers Energy dams be removed from the Muskegon, Manistee and AuSable rivers. Local officials then gathered petition signatures from 14,000 people who supported keeping the dams. The federal government has relicensed the dams through 2034, but has required operating changes reducing their harmful effects on the Muskegon River.

Current status

The Croton Dam and hydroelectric plant is owned and operated by Consumers Energy
Consumers Energy
Consumers Energy is a public utility that provides natural gas and electricity to more than 6 million of Michigan's 10 million residents. It serves customers in all 68 of the state’s Lower Peninsula counties. It is a division of CMS Energy. Its headquarters is in Jackson.-History:The company was...

, an electric power company headquartered in Jackson, Michigan
Jackson, Michigan
Jackson is a city located along Interstate 94 in the south central area of the U.S. state of Michigan, about west of Ann Arbor and south of Lansing. It is the county seat of Jackson County. As of the 2010 census, the city population was 33,534...

. Croton generated 44 million kilowatt hours of electricity in 2006, which would satisfy the annual electric consumption of about 6,000 residential customers.

The three dams, Rogers, Hardy, and Croton (all owned and operated by Consumers Energy), are operated in different modes but in concert give a net run of river effect on water flow. The Rogers itself has little or no impoundment and runs in run of river mode, passing through as much water as it receives. The Croton and Hardy work in concert. The Hardy, which has a larger capacity reservoir, larger turbines, and is upstream of the Croton, runs in full peaking
Peaking power plant
Peaking power plants, also known as peaker plants, and occasionally just "peakers," are power plants that generally run only when there is a high demand, known as peak demand, for electricity.-Peak hours:...

 mode, meaning that the river flow is impounded and used to generate electricity during peak demand periods. This causes wide fluctuations in water flows and reservoir levels, typically with low outflow during the night when power demand is lowest. Full peaking was once very common but because of the outflow fluctuations, is now less common. However, with the Croton immediately downstream, and with no river segment (the Croton impoundment stretches back to the Hardy outlet), it can be run in re-regulation mode, allowing a natural flow rate to exit. The Croton reservoir level fluctuates inversely with the Hardy, rising during the day and lowering at night. Since the Hardy reservoir is so large, its reservoir level fluctuates about 4 inches (10 cm) in total, while the Croton reservoir fluctuates about 9 inches (23 cm). During the winter and spring runoff, the Hardy is allowed to fluctuate much more. It can be drawn down up to 12 feet (4 m) to meet winter power demand but is required to return to normal levels by the end of April each spring.

Together, the three dams (Rogers, Hardy
Hardy Dam
Hardy Dam is a dam and powerplant complex on the Muskegon River in Big Prairie Township, Newaygo County, Michigan. At the time of its completion, it was the largest earthen dam in North America east of the Mississippi, and is still the third largest earthen dam in the world and the largest east of...

 and Croton) can generate about 45,500 kilowatts, with about 30,000 of that from the Hardy.

External links


Maps

See also

  • Croton Township, Michigan
    Croton Township, Michigan
    Croton Township is a civil township of Newaygo County in the U.S. state of Michigan. The population was 3,042 at the 2000 census.-Communities:...

     where the dam is located
  • Big Rapids, Michigan
    Big Rapids, Michigan
    Big Rapids is a city in the U.S. state of Michigan. As of the 2000 census, the city population was 10,849. It is the county seat of Mecosta County. The city is located within Big Rapids Township, but is politically independent.-Geography:...

     the nearest major city
  • List of Registered Historic Places in Newaygo County, Michigan
  • New Croton Dam
    New Croton Dam
    The New Croton Dam, part of the New York City water supply system, stretches across the Croton River near Croton-on-Hudson, New York, about north of New York City. Construction began in 1892 and was completed in 1906. Designed by Alphonse Fteley , this masonry dam is broad at its base and high...

     which is in Croton-On-Hudson, New York
    Croton-on-Hudson, New York
    Croton-on-Hudson is a village in Westchester County, New York, United States. The population was 8,070 at the 2010 census. It is located in the town of Cortlandt, in New York City's northern suburbs...

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