Cuben Fiber
Encyclopedia
Cuben Fiber is a product marketed and developed by the Cuben Fiber and Cubic Tech Corporations as a high-performance non-woven fabric for applications such as yacht sails, airship hulls, kites and many designs that require extremely strong rip resistance and light areal weight.

History

The name Cuben Fiber was coined by the press in reference to America³ , the winner of the 1992 America's Cup
America's Cup
The America’s Cup is a trophy awarded to the winner of the America's Cup match races between two yachts. One yacht, known as the defender, represents the yacht club that currently holds the America's Cup and the second yacht, known as the challenger, represents the yacht club that is challenging...

. During the 1992 Cup, that yacht reportedly used sails made from precursors to the currently available commercial product. In late 2007, the Cuben Fiber Corporation was acquired by North Sails. North Sails says they will continue to supply the materials to competitors on an as available basis. Cubic Tech Corporation has the exclusive rights to develop and sell "Cuben Fiber" type laminates for all non-sailing applications.

Production

Cuben Fiber is a laminated fabric constructed from plasma-treated Ultra High Molecular Weight Polyethylene (UHMWPE) fiber monofilaments and polyester, PVF etc. films. Cuben fiber is sometimes confused with carbon fiber
Carbon fiber
Carbon fiber, alternatively graphite fiber, carbon graphite or CF, is a material consisting of fibers about 5–10 μm in diameter and composed mostly of carbon atoms. The carbon atoms are bonded together in crystals that are more or less aligned parallel to the long axis of the fiber...

, one of the many fibers used as a reinforcement in some Cuben Fiber laminates. Cubic Tech Corporation's ultra-high performance flexible laminates were re-branded from Cuben Fiber to CTF3 (TM) in 2009. Cubic Tech Corp produces CTF3 with a wide variety of fibers such as Vectran, Carbon, Zylon (PBO), Kevlar etc.

Uses

The material is used in yachting
Yachting
Yachting refers to recreational sailing or boating, the specific act of sailing or using other water vessels for sporting purposes.-Competitive sailing:...

, performance sailing, windsurfing
Windsurfing
Windsurfing or sailboarding is a surface water sport that combines elements of surfing and sailing. It consists of a board usually two to four metres long, powered by the orthogonal effect of the wind on a sail. The rig is connected to the board by a free-rotating universal joint and comprises a...

, inflatables, airship hulls, medical applications and increasingly in ultralight backpacking
Ultralight backpacking
Ultralight backpacking is a style of backpacking that emphasizes carrying the lightest and simplest kit safely possible for a given trip. Base pack weight is reduced as much as safely possible, though reduction of the weight of...

 equipment, such as tents etc. Similar to sails made from traditional woven sail cloth, Cuben Fiber sails are constructed from panels that are bonded and sewn together, as opposed to 3DL sails that are laminated over a mold. The material is reportedly more durable than laminated sails of comparable strength while being lighter in weight. UHMWPE has excellent resistance to ultraviolet
Ultraviolet
Ultraviolet light is electromagnetic radiation with a wavelength shorter than that of visible light, but longer than X-rays, in the range 10 nm to 400 nm, and energies from 3 eV to 124 eV...

 light and is less prone to disintegrate from repeated flexing than either Kevlar
Kevlar
Kevlar is the registered trademark for a para-aramid synthetic fiber, related to other aramids such as Nomex and Technora. Developed at DuPont in 1965, this high strength material was first commercially used in the early 1970s as a replacement for steel in racing tires...

 or Carbon Fiber
Carbon fiber
Carbon fiber, alternatively graphite fiber, carbon graphite or CF, is a material consisting of fibers about 5–10 μm in diameter and composed mostly of carbon atoms. The carbon atoms are bonded together in crystals that are more or less aligned parallel to the long axis of the fiber...

.

Limitations

While the UHMWPE fiber has great breaking or ultimate strength, its elongation or creep under consistently high loads causes deformation of a sail. The patented treatment of the Cuben Fiber is said to minimize this elongation.
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