Pilot hole
Encyclopedia
A pilot hole is a smaller hole drilled into a material prior to a larger hole being drilled, widening the hole to the desired width. Drilling a pilot hole prevents a larger drill bit from slipping on the material - a potential safety hazard, as well as an increased likelihood of the work being damaged. Normally, a center punch is used before drilling the pilot hole to ensure that the smaller pilot drill bit does not slip.

Pilot holes may also be used when driving a screw
Screw
A screw, or bolt, is a type of fastener characterized by a helical ridge, known as an external thread or just thread, wrapped around a cylinder. Some screw threads are designed to mate with a complementary thread, known as an internal thread, often in the form of a nut or an object that has the...

. When a screw is driven into a material, it can act as a wedge, generating outward pressure which can cause many materials (such as wood
Wood
Wood is a hard, fibrous tissue found in many trees. It has been used for hundreds of thousands of years for both fuel and as a construction material. It is an organic material, a natural composite of cellulose fibers embedded in a matrix of lignin which resists compression...

 or plastic
Plastic
A plastic material is any of a wide range of synthetic or semi-synthetic organic solids used in the manufacture of industrial products. Plastics are typically polymers of high molecular mass, and may contain other substances to improve performance and/or reduce production costs...

) to split. By drilling a small pilot hole into the material, into which a screw is then driven, less 'wedging' takes place, thereby reducing the likelihood of the material being split.

Pilot holes are used on a variety of materials including wood
Wood
Wood is a hard, fibrous tissue found in many trees. It has been used for hundreds of thousands of years for both fuel and as a construction material. It is an organic material, a natural composite of cellulose fibers embedded in a matrix of lignin which resists compression...

 and plastic
Plastic
A plastic material is any of a wide range of synthetic or semi-synthetic organic solids used in the manufacture of industrial products. Plastics are typically polymers of high molecular mass, and may contain other substances to improve performance and/or reduce production costs...

s, though their use is especially essential when drilling into polished or smooth metal, as larger drill bits are very likely to slip on such materials.

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