Propeller (aircraft)
Encyclopedia
Aircraft propellers or airscrews convert rotary motion from piston engines
Reciprocating engine
A reciprocating engine, also often known as a piston engine, is a heat engine that uses one or more reciprocating pistons to convert pressure into a rotating motion. This article describes the common features of all types...

 or turboprop
Turboprop
A turboprop engine is a type of turbine engine which drives an aircraft propeller using a reduction gear.The gas turbine is designed specifically for this application, with almost all of its output being used to drive the propeller...

s to provide propulsive force. They may be fixed or variable pitch
Blade pitch
Blade pitch or simply pitch refers to turning the angle of attack of the blades of a propeller or helicopter rotor into or out of the wind to control the production or absorption of power. Wind turbines use this to adjust the rotation speed and the generated power...

. Early aircraft propellers were carved by hand from solid or laminated wood with later propellers being constructed from metal. The most modern propeller designs use high-technology composite material
Composite material
Composite materials, often shortened to composites or called composition materials, are engineered or naturally occurring materials made from two or more constituent materials with significantly different physical or chemical properties which remain separate and distinct at the macroscopic or...

s.

The propeller is usually attached to the crankshaft
Crankshaft
The crankshaft, sometimes casually abbreviated to crank, is the part of an engine which translates reciprocating linear piston motion into rotation...

 of a piston engine, either directly or through a reduction unit
Propeller Speed Reduction Unit
A Propeller Speed Reduction Unit is a gearbox or a belt and pulley device used to reduce the output revolutions per minute from the higher input rpm of the powerplant...

. Light aircraft engines often do not require the complexity of gearing but on larger engines and turboprop
Turboprop
A turboprop engine is a type of turbine engine which drives an aircraft propeller using a reduction gear.The gas turbine is designed specifically for this application, with almost all of its output being used to drive the propeller...

 aircraft it is essential.

History

The twisted airfoil
Airfoil
An airfoil or aerofoil is the shape of a wing or blade or sail as seen in cross-section....

 (aerofoil) shape of modern aircraft propellers was pioneered by the Wright brothers
Wright brothers
The Wright brothers, Orville and Wilbur , were two Americans credited with inventing and building the world's first successful airplane and making the first controlled, powered and sustained heavier-than-air human flight, on December 17, 1903...

. They realised that a propeller is essentially the same as a wing
Wing
A wing is an appendage with a surface that produces lift for flight or propulsion through the atmosphere, or through another gaseous or liquid fluid...

, and were able to use data from their earlier wind tunnel experiments on wings. They also realised that the angle of attack
Angle of attack
Angle of attack is a term used in fluid dynamics to describe the angle between a reference line on a lifting body and the vector representing the relative motion between the lifting body and the fluid through which it is moving...

 of the blades needed to vary along the length of the blade, thus it was necessary to introduce a twist along the length of the blades. Their original propeller blades were only about 5% less efficient than the modern equivalent, some 100 years later.

Alberto Santos Dumont was another early pioneer, having designed propellers before the Wright Brothers (albeit not as efficient) for his airship
Airship
An airship or dirigible is a type of aerostat or "lighter-than-air aircraft" that can be steered and propelled through the air using rudders and propellers or other thrust mechanisms...

s. He applied the knowledge he gained from experiences with airships to make a propeller with a steel shaft and aluminium blades for his 14 bis biplane
Santos-Dumont 14-bis
The 14-bis , also known as , was a pioneer-era canard biplane designed and built by Brazilian inventor Alberto Santos-Dumont...

. Some of his designs used a bent aluminium sheet for blades, thus creating an airfoil shape. They were heavily undercambered
Camber (aerodynamics)
Camber, in aeronautics and aeronautical engineering, is the asymmetry between the top and the bottom surfaces of an aerofoil. An aerofoil that is not cambered is called a symmetric aerofoil...

, and this plus the absence of lengthwise twist made them less efficient than the Wright propellers. Even so, this was perhaps the first use of aluminium in the construction of an airscrew.

Theory and design of aircraft propellers

A well-designed propeller typically has an efficiency of around 80% when operating in the best regime. Changes to a propeller's efficiency are produced by a number of factors, notably adjustments to the helix
Helix
A helix is a type of smooth space curve, i.e. a curve in three-dimensional space. It has the property that the tangent line at any point makes a constant angle with a fixed line called the axis. Examples of helixes are coil springs and the handrails of spiral staircases. A "filled-in" helix – for...

 angle(θ), the angle between the resultant relative velocity and the blade rotation direction, and to blade pitch
Blade pitch
Blade pitch or simply pitch refers to turning the angle of attack of the blades of a propeller or helicopter rotor into or out of the wind to control the production or absorption of power. Wind turbines use this to adjust the rotation speed and the generated power...

 (where θ = Φ + α) . Very small pitch and helix angles give a good performance against resistance but provide little thrust, while larger angles have the opposite effect. The best helix angle is when the blade is acting as a wing producing much more lift than drag.

A propeller's efficiency
Mechanical efficiency
Mechanical efficiency measures the effectiveness of a machine in transforming the energy and power that is input to the device into an output force and movement...

 is determined by.

Propellers are similar in aerofoil section to a low-drag
Drag (physics)
In fluid dynamics, drag refers to forces which act on a solid object in the direction of the relative fluid flow velocity...

 wing and as such are poor in operation when at other than their optimum angle of attack
Angle of attack
Angle of attack is a term used in fluid dynamics to describe the angle between a reference line on a lifting body and the vector representing the relative motion between the lifting body and the fluid through which it is moving...

. Therefore a method is needed to alter the blades' pitch angle as engine speed and aircraft velocity are changed.
A further consideration is the number and the shape of the blades used. Increasing the aspect ratio
Aspect ratio (wing)
In aerodynamics, the aspect ratio of a wing is essentially the ratio of its length to its breadth . A high aspect ratio indicates long, narrow wings, whereas a low aspect ratio indicates short, stubby wings....

 of the blades reduces drag but the amount of thrust produced depends on blade area, so using high-aspect blades can result in an excessive propeller diameter. A further balance is that using a smaller number of blades reduces interference effects between the blades, but to have sufficient blade area to transmit the available power within a set diameter means a compromise is needed. Increasing the number of blades also decreases the amount of work each blade is required to perform, limiting the local Mach number
Mach number
Mach number is the speed of an object moving through air, or any other fluid substance, divided by the speed of sound as it is in that substance for its particular physical conditions, including those of temperature and pressure...

 - a significant performance limit on propellers.

A propeller's performance suffers as the blade speed nears the transonic. As the relative air speed at any section of a propeller is a vector sum of the aircraft speed and the tangential speed due to rotation, a propeller blade tip will reach transonic speed well before the aircraft does. When the airflow over the tip of the blade reaches its critical speed
Drag divergence Mach number
The drag divergence Mach number is the Mach number at which the aerodynamic drag on an airfoil or airframe begins to increase rapidly as the Mach number continues to increase...

, drag and torque resistance increase rapidly and shock wave
Shock wave
A shock wave is a type of propagating disturbance. Like an ordinary wave, it carries energy and can propagate through a medium or in some cases in the absence of a material medium, through a field such as the electromagnetic field...

s form creating a sharp increase in noise. Aircraft with conventional propellers, therefore, do not usually fly faster than Mach 0.6. There have been propeller aircraft which attained up to the Mach 0.8 range, but the low propeller efficiency at this speed makes such applications rare.

There have been efforts to develop propellers for aircraft at high subsonic speeds. The 'fix' is similar to that of transonic
Transonic
Transonic speed is an aeronautics term referring to the condition of flight in which a range of velocities of airflow exist surrounding and flowing past an air vehicle or an airfoil that are concurrently below, at, and above the speed of sound in the range of Mach 0.8 to 1.2, i.e. 600–900 mph...

 wing design. The maximum relative velocity is kept as low as possible by careful control of pitch to allow the blades to have large helix angles; thin blade sections are used and the blades are swept back in a scimitar
Scimitar
A scimitar is a backsword or sabre with a curved blade, originating in Southwest Asia .The Arabic term saif translates to "sword" in general, but is normally taken to refer to the scimitar type of curved backsword in particular.The curved sword or "scimitar" was widespread throughout the Muslim...

 shape (Scimitar propeller
Scimitar propeller
A scimitar propeller is shaped like a scimitar sword, with increasing sweep along the leading edge. Typically scimitar propellers are constructed of lightweight or composite materials. In the early 1900s they were made of laminated wood...

); a large number of blades are used to reduce work per blade and so circulation strength; contra-rotation is used. The propellers designed are more efficient than turbo-fans and their cruising speed (Mach 0.7–0.85) is suitable for airliners, but the noise generated is tremendous (see the Antonov An-70
Antonov An-70
The Antonov An-70 is a four-engine medium-range transport aircraft, and the first large aircraft to be powered by propfan engines. It is being developed by Ukraine's Antonov design bureau to replace the obsolete An-12 military transport aircraft...

 and Tupolev Tu-95
Tupolev Tu-95
The Tupolev Tu-95 is a large, four-engine turboprop-powered strategic bomber and missile platform. First flown in 1952, the Tu-95 entered service with the former Soviet Union in 1956 and is expected to serve the Russian Air Force until at least 2040...

 for examples of such a design).

Forces acting on a propeller

Five forces act on the blades of an aircraft propeller in motion, they are:
Thrust bending force
Thrust loads on the blades act to bend them forward.

Centrifugal twisting force
Acts to twist the blades to a low or fine pitch angle.

Aerodynamic twisting force
As the centre of pressure of a propeller blade is forward of its centreline the blade is twisted towards a coarse pitch position.

Centrifugal force
The force felt by the blades acting to pull them away from the hub when turning.

Torque bending force
Air resistance acting against the blades, combined with inertia
Inertia
Inertia is the resistance of any physical object to a change in its state of motion or rest, or the tendency of an object to resist any change in its motion. It is proportional to an object's mass. The principle of inertia is one of the fundamental principles of classical physics which are used to...

l effects causes propeller blades to bend away from the direction of rotation.

Curved propeller blades

Since the 1940s, propellers and propfans with swept tips or curved "scimitar
Scimitar
A scimitar is a backsword or sabre with a curved blade, originating in Southwest Asia .The Arabic term saif translates to "sword" in general, but is normally taken to refer to the scimitar type of curved backsword in particular.The curved sword or "scimitar" was widespread throughout the Muslim...

-shaped" blades have been studied for use in high-speed applications so as to delay the onset of shockwaves, in similar manner to wing sweepback, where the blade tips approach the speed of sound. The Airbus A400M
Airbus A400M
The Airbus A400M, also known as the Atlas, is a multi-national four-engine turboprop military transport aircraft. It was designed by Airbus Military as a tactical airlifter with strategic capabilities. The aircraft's maiden flight, originally planned for 2008, took place on 11 December 2009 in...

 turboprop transport aircraft is expected to provide the first production example: note that it is not a propfan because the propellers are not mounted direct on the engine shaft but are driven through reduction gearing.

Variable pitch

The purpose of varying pitch angle with a variable pitch propeller is to maintain an optimal angle of attack (maximum lift to drag ratio) on the propeller blades as aircraft speed varies. Early pitch control settings were pilot operated, either two-position or manually variable. Following World War I
World War I
World War I , which was predominantly called the World War or the Great War from its occurrence until 1939, and the First World War or World War I thereafter, was a major war centred in Europe that began on 28 July 1914 and lasted until 11 November 1918...

, automatic propellers were developed to maintain an optimum angle of attack. This was done by balancing the centripetal twisting moment on the blades and a set of counterweights against a spring and the aerodynamic forces on the blade. Automatic props had the advantage of being simple, lightweight, and requiring no external control, but a particular propeller's performance was difficult to match with that of the aircraft's powerplant. An improvement on the automatic type was the constant-speed propeller. Constant-speed propellers allow the pilot to select a rotational speed for maximum engine power or maximum efficiency, and a propeller governor
Propeller governor
A propeller governor senses the speed of an aircraft engine and changes the propeller blade angle to maintain a selected RPM regardless of the operational conditions of the aircraft.- History :...

 acts as a closed-loop controller
Controller (control theory)
In control theory, a controller is a device which monitors and affects the operational conditions of a given dynamical system. The operational conditions are typically referred to as output variables of the system which can be affected by adjusting certain input variables...

 to vary propeller pitch angle as required to maintain the selected engine speed. In most aircraft this system is hydraulic, with engine oil serving as the hydraulic fluid. However, electrically controlled propellers were developed during World War II
World War II
World War II, or the Second World War , was a global conflict lasting from 1939 to 1945, involving most of the world's nations—including all of the great powers—eventually forming two opposing military alliances: the Allies and the Axis...

 and saw extensive use on military aircraft, and have recently seen a revival in use on homebuilt
Homebuilt
The term homebuilt is used to describe machines built outside of specialised workshops or factories. It can mean different things such as kit cars or homebuilt computers, but normally it pertains to homebuilt aircraft, also known as amateur-built aircraft or kit planes. Homebuilt aircraft or kit...

 aircraft.

Feathering

On some variable-pitch propellers, the blades can be rotated parallel to the airflow to reduce drag in case of an engine failure. This is called feathering. Feathering propellers were developed for military fighter aircraft
Fighter aircraft
A fighter aircraft is a military aircraft designed primarily for air-to-air combat with other aircraft, as opposed to a bomber, which is designed primarily to attack ground targets...

 prior to World War II, as a fighter is more likely to experience an engine failure due to the inherent danger of combat. On single-engined aircraft, whether a powered glider or turbine powered aircraft, the effect is to increase the gliding distance. On a multi-engine aircraft, feathering the propeller on a failed engine reduces drag, allowing the flight to continue with the remaining powerplant.

Most feathering systems for reciprocating engines sense a drop in oil pressure and move the blades toward the feather position, and require the pilot to pull the propeller control back to disengage the high-pitch stop pins before the engine reaches idle RPM. Turboprop
Turboprop
A turboprop engine is a type of turbine engine which drives an aircraft propeller using a reduction gear.The gas turbine is designed specifically for this application, with almost all of its output being used to drive the propeller...

 control systems usually utilize a negative torque sensor in the reduction gearbox which moves the blades toward feather when the engine is no longer providing power to the propeller. Depending on design, the pilot may have to push a button to override the high-pitch stops and complete the feathering process, or the feathering process may be totally automatic.

Reverse pitch

In some aircraft, such as the C-130 Hercules
C-130 Hercules
The Lockheed C-130 Hercules is a four-engine turboprop military transport aircraft designed and built originally by Lockheed, now Lockheed Martin. Capable of using unprepared runways for takeoffs and landings, the C-130 was originally designed as a troop, medical evacuation, and cargo transport...

, the pilot can manually override the constant-speed mechanism to reverse the blade pitch angle, and thus the thrust of the engine (although the rotation of the engine itself does not reverse). This is used to help slow the plane down after landing in order to save wear on the brakes and tires, but in some cases also allows the aircraft to back up on its own. This is known as "Beta Range" operation. See also Thrust reversal
Thrust reversal
Thrust reversal, also called reverse thrust, is the temporary diversion of an aircraft engine's exhaust or changing of propeller pitch so that the thrust produced is directed forward, rather than aft. This acts against the forward travel of the aircraft, providing deceleration...

.

Contra-rotating propellers

Contra-rotating propellers use a second propeller rotating in the opposite direction immediately 'downstream' of the main propeller so as to recover energy lost in the swirling motion of the air in the propeller slipstream. Contra-rotation also increases power without increasing propeller diameter and provides a counter to the torque effect of high-power piston engine as well as the gyroscopic
Gyroscope
A gyroscope is a device for measuring or maintaining orientation, based on the principles of angular momentum. In essence, a mechanical gyroscope is a spinning wheel or disk whose axle is free to take any orientation...

 precession effects, and of the slipstream swirl. However on small aircraft the added cost, complexity, weight and noise of the system rarely make it worthwhile.

Counter-rotating propellers

Counter-rotating propellers are sometimes used on twin-, and other multi-engine
Engine
An engine or motor is a machine designed to convert energy into useful mechanical motion. Heat engines, including internal combustion engines and external combustion engines burn a fuel to create heat which is then used to create motion...

, propeller-driven aircraft. The propellers of these wing-mounted engines turn in opposite directions from those on the other wing. Generally, the propellers on both engines of most conventional twin-engined aircraft spin clockwise (as viewed from the rear of the aircraft). Counter-rotating propellers generally spin clockwise on the left engine, and counter-clockwise on the right. The advantage of counter-rotating propellers is to balance out the effects of torque
Torque
Torque, moment or moment of force , is the tendency of a force to rotate an object about an axis, fulcrum, or pivot. Just as a force is a push or a pull, a torque can be thought of as a twist....

 and p-factor
P-factor
P-factor, also known as asymmetric blade effect and asymmetric disc effect, is an aerodynamic phenomenon experienced by a moving propeller, that is responsible for asymmetrical relocation of the propeller's center of thrust when aircraft is at a high angle of attack.- Causes :When an aircraft is in...

, eliminating the problem of the critical engine
Critical engine
The critical engine of a multi-engine, fixed-wing aircraft is the one whose failure would result in the most adverse effects on the aircraft's handling and performance.- Description :...

.

Aircraft fans

A fan is a propeller with a large number of blades. A fan therefore produces a lot of thrust for a given diameter but the closeness of the blades means that each strongly affects the flow around the others. If the flow is supersonic, this interference can be beneficial if the flow can be compressed through a series of shock waves rather than one. By placing the fan within a shaped duct
Ducted fan
A ducted fan is a propulsion arrangement whereby a fan, which is a type of propeller, is mounted within a cylindrical shroud or duct. The duct reduces losses in thrust from the tip vortices of the fan, and varying the cross-section of the duct allows the designer to advantageously affect the...

, specific flow patterns can be created depending on flight speed and engine performance. As air enters the duct, its speed is reduced while its pressure and temperature increase. If the aircraft is at a high subsonic speed this creates two advantages: the air enters the fan at a lower Mach speed; and the higher temperature increases the local speed of sound. While there is a loss in efficiency as the fan is drawing on a smaller area of the free stream and so using less air, this is balanced by the ducted fan retaining efficiency at higher speeds where conventional propeller efficiency would be poor. A ducted fan or propeller also has certain benefits at lower speeds but the duct needs to be shaped in a different manner than one for higher speed flight. More air is taken in and the fan therefore operates at an efficiency equivalent to a larger un-ducted propeller. Noise is also reduced by the ducting and should a blade become detached the duct would contain the damage. However the duct adds weight, cost, complexity and (to a certain degree) drag.

External links

The source of this article is wikipedia, the free encyclopedia.  The text of this article is licensed under the GFDL.
 
x
OK