Pyroprocessing
Encyclopedia
Pyroprocessing is a process in which materials are subjected to high temperatures (typically over 800°C) in order to bring about a chemical or physical change. Pyroprocessing includes such terms as ore-roasting
Roasting (metallurgy)
Roasting is a step in the processing of certain ores. More specifically, roasting is a metallurgical process involving gas–solid reactions at elevated temperatures with the goal of purifying the metal component. Often before roasting, the ore has already been partially purified, e.g. by froth...

, calcination
Calcination
Calcination is a thermal treatment process applied to ores and other solid materials to bring about a thermal decomposition, phase transition, or removal of a volatile fraction. The calcination process normally takes place at temperatures below the melting point of the product materials...

 and sintering
Sintering
Sintering is a method used to create objects from powders. It is based on atomic diffusion. Diffusion occurs in any material above absolute zero, but it occurs much faster at higher temperatures. In most sintering processes, the powdered material is held in a mold and then heated to a temperature...

. Equipment for pyroprocessing includes kiln
Kiln
A kiln is a thermally insulated chamber, or oven, in which a controlled temperature regime is produced. Uses include the hardening, burning or drying of materials...

s, electric arc furnace
Electric arc furnace
An electric arc furnace is a furnace that heats charged material by means of an electric arc.Arc furnaces range in size from small units of approximately one ton capacity up to about 400 ton units used for secondary steelmaking...

s and reverberatory furnace
Reverberatory furnace
A reverberatory furnace is a metallurgical or process furnace that isolates the material being processed from contact with the fuel, but not from contact with combustion gases...

s.

Cement manufacturing is a very common example of pyroprocessing. The raw material mix (raw meal) is fed to a kiln where pyroprocessing takes place. As with most industries, pyroprocessing is the most energy-intensive part of the industrial process.
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