Ratchet (device)
Encyclopedia
A ratchet is a device that allows continuous linear or rotary motion in only one direction while preventing motion in the opposite direction. Because most socket wrench
es today use ratcheting handles, the term "ratchet" alone is often used to refer to a ratcheting wrench, and the terms "ratchet" and "socket" are closely associated in many users' minds.
Ratchet mechanisms are used in a variety of devices, including:
(see Figure 1) or linear rack
with teeth, and a pivoting, springloaded finger called a pawl (or click) that engages the teeth. The teeth are uniform but asymmetrical, with each tooth having a moderate slope on one edge and a much steeper slope on the other edge.
When the teeth are moving in the unrestricted (i.e., forward) direction (see Figure 2), the pawl easily slides up and over the gently sloped edges of the teeth, with a spring forcing it (often with an audible 'click') into the depression between the teeth as it passes the tip of each tooth. When the teeth move in the opposite (backward) direction, however, the pawl will catch against the steeply sloped edge of the first tooth it encounters, thereby locking it against the tooth and preventing any further motion in that direction.
. In cases where backlash must be minimized, a smooth, toothless ratchet with a high friction surface such as rubber
is sometimes used. The pawl bears against the surface at an angle so that any backward motion will cause the pawl to jam against the surface and thus prevent any further backward motion. Since the backward travel distance is primarily a function of the compressibility of the high friction surface, this mechanism can result in significantly reduced backlash.
Socket wrench
A socket wrench is a wrench with interchangeable heads called sockets that attach to a fitting on the wrench, allowing it to turn different sized bolts and other fasteners. The most common form is a hand tool popularly called a ratchet consisting of a handle with a ratcheting mechanism built in,...
es today use ratcheting handles, the term "ratchet" alone is often used to refer to a ratcheting wrench, and the terms "ratchet" and "socket" are closely associated in many users' minds.
Ratchet mechanisms are used in a variety of devices, including:
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Theory of operation
A ratchet consists of a round gearGear
A gear is a rotating machine part having cut teeth, or cogs, which mesh with another toothed part in order to transmit torque. Two or more gears working in tandem are called a transmission and can produce a mechanical advantage through a gear ratio and thus may be considered a simple machine....
(see Figure 1) or linear rack
Rack and pinion
A rack and pinion is a type of linear actuator that comprises a pair of gears which convert rotational motion into linear motion. A circular gear called "the pinion" engages teeth on a linear "gear" bar called "the rack"; rotational motion applied to the pinion causes the rack to move, thereby...
with teeth, and a pivoting, springloaded finger called a pawl (or click) that engages the teeth. The teeth are uniform but asymmetrical, with each tooth having a moderate slope on one edge and a much steeper slope on the other edge.
When the teeth are moving in the unrestricted (i.e., forward) direction (see Figure 2), the pawl easily slides up and over the gently sloped edges of the teeth, with a spring forcing it (often with an audible 'click') into the depression between the teeth as it passes the tip of each tooth. When the teeth move in the opposite (backward) direction, however, the pawl will catch against the steeply sloped edge of the first tooth it encounters, thereby locking it against the tooth and preventing any further motion in that direction.
Backlash
Because the ratchet can only stop backward motion at discrete points (i.e., at tooth boundaries), a ratchet does allow a limited amount of backward motion. This backward motion—which is limited to a maximum distance equal to the spacing between the teeth—is called backlashBacklash (engineering)
In mechanical engineering, backlash, sometimes called lash or play, is clearance between mating components, sometimes described as the amount of lost motion due to clearance or slackness when movement is reversed and contact is re-established...
. In cases where backlash must be minimized, a smooth, toothless ratchet with a high friction surface such as rubber
Rubber
Natural rubber, also called India rubber or caoutchouc, is an elastomer that was originally derived from latex, a milky colloid produced by some plants. The plants would be ‘tapped’, that is, an incision made into the bark of the tree and the sticky, milk colored latex sap collected and refined...
is sometimes used. The pawl bears against the surface at an angle so that any backward motion will cause the pawl to jam against the surface and thus prevent any further backward motion. Since the backward travel distance is primarily a function of the compressibility of the high friction surface, this mechanism can result in significantly reduced backlash.
External links
- Silent Ratchet patent (a toothless ratchet) on the USPTO. The patent includes a full description of ratchet technologies, advantages and drawbacks.