Rotary feeder
Encyclopedia
Rotary feeders, also known as rotary airlocks or rotary valves, are commonly used in industrial and agricultural applications as a component in a bulk or specialty material handling system. Rotary feeders are primarily used for discharge of bulk solid material from hoppers/bins, receivers, and cyclones into a pressure or vacuum-driven pneumatic conveying system. Components of a rotary feeder include a rotor shaft, housing, head plates, and packing seals and bearing
s.
Rotors have large vanes cast or welded on and are typically driven by small internal combustion engine
s or electric motor
s.
Industries requiring this type include cement, asphalt, chemical, mining, plastics, food, etc.
Rotary feeders are ideal for pollution control applications in wood, grain, food, textile, paper, tobacco, rubber, and paint industries, the Standard Series works beneath dust collectors and cyclone separators even with high temperatures and different pressure differentials.
Rotary valves are available with square or round inlet and outlet flanges. Housing can be fabricated out of sheet material or cast. Common materials are cast iron
, carbon steel, 304 SS, 316 SS, and other materials.
Rotary airlock feeders are often available in standard and heavy duty models, the difference being the head plate and bearing configuration. Heavy duty models use an outboard bearing in which the bearings are moved out away from the head plate.
Housing inlet and discharge configurations are termed drop-thru or side entry.
Different wear protections are available such as hard chrome or ceramic plating on the inner housing surfaces.
Grease and air purge fittings are often provided to prevent contaminants from entering the packing seals.
The basic use of the rotary airlock feeder is as an airlock transition point, sealing pressurized systems against loss of air or gas while maintaining a flow of material between components with different pressure and suitable for air lock applications ranging from gravity discharge of filters, rotary valves, cyclone dust collectors, and rotary airlock storage devices to precision feeders for dilute phase and continuous dense phase pneumatic convey systems.
Rotary airlock feeders/ rotary airlock valves are used in pneumatic conveying systems, dust control equipment, and as volumetric feed-controls.
Rotary airlock valves are also widely used as volumetric feeders for metering materials at precise flow rates from bins, hoppers, or silos onto conveying or processing systems.
The outboard bearing feeders is engineered for use in high pressure pneumatic conveying systems, with high temperatures where more of an effective seal is required due to high or excessive wear that is experienced with a simple dust collector
.
The Clean-in-place
rotary feeder is a special purpose valve designed for where cross-contamination is a major concern and lengthy shut-downs for clean-out are cost-prohibitive, suited for Dairy, Pharmaceutical industries, Food, Baking, Chemical, Plastics, Paint, and Powder Coating plants.
It is ideal for batch mixing systems such as those handling different colored resins which demand regular cleaning between cycles.
Bearing (mechanical)
A bearing is a device to allow constrained relative motion between two or more parts, typically rotation or linear movement. Bearings may be classified broadly according to the motions they allow and according to their principle of operation as well as by the directions of applied loads they can...
s.
Rotors have large vanes cast or welded on and are typically driven by small internal combustion engine
Internal combustion engine
The internal combustion engine is an engine in which the combustion of a fuel occurs with an oxidizer in a combustion chamber. In an internal combustion engine, the expansion of the high-temperature and high -pressure gases produced by combustion apply direct force to some component of the engine...
s or electric motor
Electric motor
An electric motor converts electrical energy into mechanical energy.Most electric motors operate through the interaction of magnetic fields and current-carrying conductors to generate force...
s.
Use
Rotary airlock feeders have wide application in industry wherever dry free-flowing powders, granules, crystals, or pellets are used. Typical materials include: cement, ore, sugar, minerals, grains, plastics, dust, fly ash, flour, gypsum, lime, coffee, cereals, pharmaceuticals, etc.Industries requiring this type include cement, asphalt, chemical, mining, plastics, food, etc.
Rotary feeders are ideal for pollution control applications in wood, grain, food, textile, paper, tobacco, rubber, and paint industries, the Standard Series works beneath dust collectors and cyclone separators even with high temperatures and different pressure differentials.
Rotary valves are available with square or round inlet and outlet flanges. Housing can be fabricated out of sheet material or cast. Common materials are cast iron
Cast iron
Cast iron is derived from pig iron, and while it usually refers to gray iron, it also identifies a large group of ferrous alloys which solidify with a eutectic. The color of a fractured surface can be used to identify an alloy. White cast iron is named after its white surface when fractured, due...
, carbon steel, 304 SS, 316 SS, and other materials.
Rotary airlock feeders are often available in standard and heavy duty models, the difference being the head plate and bearing configuration. Heavy duty models use an outboard bearing in which the bearings are moved out away from the head plate.
Housing inlet and discharge configurations are termed drop-thru or side entry.
Different wear protections are available such as hard chrome or ceramic plating on the inner housing surfaces.
Grease and air purge fittings are often provided to prevent contaminants from entering the packing seals.
Uses
- Rotary airlock
The basic use of the rotary airlock feeder is as an airlock transition point, sealing pressurized systems against loss of air or gas while maintaining a flow of material between components with different pressure and suitable for air lock applications ranging from gravity discharge of filters, rotary valves, cyclone dust collectors, and rotary airlock storage devices to precision feeders for dilute phase and continuous dense phase pneumatic convey systems.
- Rotary valve
Rotary airlock feeders/ rotary airlock valves are used in pneumatic conveying systems, dust control equipment, and as volumetric feed-controls.
- Volumetric feeder
Rotary airlock valves are also widely used as volumetric feeders for metering materials at precise flow rates from bins, hoppers, or silos onto conveying or processing systems.
Rotary airlock feeders
Drop through rotary airlock feeders are designed for rugged applications that require an outboard bearing style unit where contamination and /or an abrasive product cannot be handled with an inboard bearing style.The outboard bearing feeders is engineered for use in high pressure pneumatic conveying systems, with high temperatures where more of an effective seal is required due to high or excessive wear that is experienced with a simple dust collector
Dust collector
A dust collector is a system used to enhance the quality of air released from industrial and commercial processes by collecting dust and other impurities from air or gas. Designed to handle heavy dust loads, a dust collector system consists of a blower, dust filter, a filter-cleaning system, and a...
.
Blow-thru rotary airlock feeder
The blow-thru rotary airlock feeder is ideal for pneumatic conveying applications in food, grain, chemical, milling, baking, plastics and pharmaceutical industries. The blow-thru airlocks feature a low profile with large capacity. High pressure differentials integral mounting feet, and retrofit competitive units. The blow-thru valves are available with 10-vane open-end rotor; outboard bearings and replaceable shaft seals.Easy clean rotary feeder
The easy-clean series rotary feeders can be fast and simply disassembled, thoroughly quick cleaned, sanitized and inspected or maintenance in a minimum amount of time without the use of tools or removal from service, thereby reducing downtime and increasing system production. Reassembly without tools is accomplished in minutes. Internal clearances are automatically re-established every time.The Clean-in-place
Clean-in-place
Clean-in-Place is a method of cleaning the interior surfaces of pipes, vessels, process equipment, filters and associated fittings, without disassembly....
rotary feeder is a special purpose valve designed for where cross-contamination is a major concern and lengthy shut-downs for clean-out are cost-prohibitive, suited for Dairy, Pharmaceutical industries, Food, Baking, Chemical, Plastics, Paint, and Powder Coating plants.
It is ideal for batch mixing systems such as those handling different colored resins which demand regular cleaning between cycles.