Silicon-controlled rectifier
Encyclopedia
A silicon-controlled rectifier (or semiconductor-controlled rectifier) is a four-layer solid state
device that controls current
. The name "silicon controlled rectifier" or SCR is General Electric
's trade name for a type of thyristor
. The SCR was developed by a team of power engineers led by Gordon Hall and commercialized by Frank W. "Bill" Gutzwiller in 1957.
and N
type semiconductor
materials. Silicon is used as the intrinsic semiconductor, to which the proper dopant
s are added. The junctions are either diffused or alloyed. The planar construction is used for low power SCRs (and all the junctions are diffused). The mesa type construction
is used for high power SCRs. In this case, junction J2 is obtained by the diffusion method and then the outer two layers are alloyed to it, since the PNPN pellet is required to handle large currents
. It is properly braced with tungsten
or molybdenum
plates to provide greater mechanical strength. One of these plates is hard soldered to a copper
stud, which is threaded for attachment of heat sink
. The doping of PNPN will depend on the application of SCR,
since its characteristics are similar to those of the thyratron
. Today, the term thyristor applies to the larger family of multilayer devices that exhibit bistable state-change behaviour, that is, switching either ON or OFF.
The operation of a SCR and other thyristor
s can be understood in terms of a pair of tightly coupled bipolar junction transistor
s, arranged to cause the self-latching action:
. When the gate-to-cathode voltage
exceeds a certain threshold
, the device turns "on" and conducts current. The device will remain in the "on" state even after gate current is removed so long as current through the device remains above the holding current
. Once current falls below the holding current for an appropriate period of time, the device will switch "off". If the gate is pulsed and the current through the device is below the holding current, the device will remain in the "off" state.
If the applied voltage increases rapidly enough, capacitive coupling
may induce enough charge into the gate to trigger the device into the "on" state; this is referred to as "dv/dt triggering." This is usually prevented by limiting the rate of voltage rise across the device, perhaps by using a snubber
. "dv/dt triggering" may not switch the SCR into full conduction rapidly and the partially-triggered SCR may dissipate more power than is usual, possibly harming the device.
SCRs can also be triggered by increasing the forward voltage beyond their rated breakdown voltage
(also called as break over voltage), but again, this does not rapidly switch the entire device into conduction and so may be harmful so this mode of operation is also usually avoided. Also, the actual breakdown voltage may be substantially higher than the rated breakdown voltage, so the exact trigger point will vary from device to device. This device is generally used in switching applications.
SCR incapable of blocking reverse voltage are known as asymmetrical SCR, abbreviated ASCR. They typically have a reverse breakdown rating in the 10's of volts. ASCR are used where either a reverse conducting diode is applied in parallel (for example, in voltage source inverters) or where reverse voltage would never occur (for example, in switching power supplies or DC traction choppers).
Asymmetrical SCR can be fabricated with a reverse conducting diode in the same package. These are known as RCT, for reverse conducting thyristor.
2.gate triggering.
3.dv/dt triggering.
4.temperature triggering.
5.light triggering.
(A)forward voltage triggering=when anode cathode forward voltage is increased with gate circuit opened,junction j2 will break.this is known as avalanche breakdown.at thos voltage thyristor changes off state to on state with low voltage and large forward current.here j1 and j3 already forward biased.
SCRs and similar devices are used for rectification of high power AC in high-voltage direct current
power transmission.
They are also used in the control of welding machines, mainly MTAW and GTAW processes.
Solid state (electronics)
Solid-state electronics are those circuits or devices built entirely from solid materials and in which the electrons, or other charge carriers, are confined entirely within the solid material...
device that controls current
Electric current
Electric current is a flow of electric charge through a medium.This charge is typically carried by moving electrons in a conductor such as wire...
. The name "silicon controlled rectifier" or SCR is General Electric
General Electric
General Electric Company , or GE, is an American multinational conglomerate corporation incorporated in Schenectady, New York and headquartered in Fairfield, Connecticut, United States...
's trade name for a type of thyristor
Thyristor
A thyristor is a solid-state semiconductor device with four layers of alternating N and P-type material. They act as bistable switches, conducting when their gate receives a current trigger, and continue to conduct while they are forward biased .Some sources define silicon controlled rectifiers and...
. The SCR was developed by a team of power engineers led by Gordon Hall and commercialized by Frank W. "Bill" Gutzwiller in 1957.
Construction of SCR
An SCR consists of four layers of alternating PP-type semiconductor
A P-type semiconductor is obtained by carrying out a process of doping: that is, adding a certain type of atoms to the semiconductor in order to increase the number of free charge carriers ....
and N
N-type semiconductor
N-type semiconductors are a type of extrinsic semiconductor where the dopant atoms are capable of providing extra conduction electrons to the host material . This creates an excess of negative electron charge carriers....
type semiconductor
Semiconductor
A semiconductor is a material with electrical conductivity due to electron flow intermediate in magnitude between that of a conductor and an insulator. This means a conductivity roughly in the range of 103 to 10−8 siemens per centimeter...
materials. Silicon is used as the intrinsic semiconductor, to which the proper dopant
Dopant
A dopant, also called a doping agent, is a trace impurity element that is inserted into a substance in order to alter the electrical properties or the optical properties of the substance. In the case of crystalline substances, the atoms of the dopant very commonly take the place of elements that...
s are added. The junctions are either diffused or alloyed. The planar construction is used for low power SCRs (and all the junctions are diffused). The mesa type construction
Mesa (disambiguation)
A mesa is an elevated area of land with a flat top, surrounded on all sides by steep cliffs.Mesa may also refer to:* A semiconductor structure with a shape similar to the geological formation, as in the mesa transistor-Places:...
is used for high power SCRs. In this case, junction J2 is obtained by the diffusion method and then the outer two layers are alloyed to it, since the PNPN pellet is required to handle large currents
Electric current
Electric current is a flow of electric charge through a medium.This charge is typically carried by moving electrons in a conductor such as wire...
. It is properly braced with tungsten
Tungsten
Tungsten , also known as wolfram , is a chemical element with the chemical symbol W and atomic number 74.A hard, rare metal under standard conditions when uncombined, tungsten is found naturally on Earth only in chemical compounds. It was identified as a new element in 1781, and first isolated as...
or molybdenum
Molybdenum
Molybdenum , is a Group 6 chemical element with the symbol Mo and atomic number 42. The name is from Neo-Latin Molybdaenum, from Ancient Greek , meaning lead, itself proposed as a loanword from Anatolian Luvian and Lydian languages, since its ores were confused with lead ores...
plates to provide greater mechanical strength. One of these plates is hard soldered to a copper
Copper
Copper is a chemical element with the symbol Cu and atomic number 29. It is a ductile metal with very high thermal and electrical conductivity. Pure copper is soft and malleable; an exposed surface has a reddish-orange tarnish...
stud, which is threaded for attachment of heat sink
Heat sink
A heat sink is a term for a component or assembly that transfers heat generated within a solid material to a fluid medium, such as air or a liquid. Examples of heat sinks are the heat exchangers used in refrigeration and air conditioning systems and the radiator in a car...
. The doping of PNPN will depend on the application of SCR,
since its characteristics are similar to those of the thyratron
Thyratron
A thyratron is a type of gas filled tube used as a high energy electrical switch and controlled rectifier. Triode, tetrode and pentode variations of the thyratron have been manufactured in the past, though most are of the triode design...
. Today, the term thyristor applies to the larger family of multilayer devices that exhibit bistable state-change behaviour, that is, switching either ON or OFF.
The operation of a SCR and other thyristor
Thyristor
A thyristor is a solid-state semiconductor device with four layers of alternating N and P-type material. They act as bistable switches, conducting when their gate receives a current trigger, and continue to conduct while they are forward biased .Some sources define silicon controlled rectifiers and...
s can be understood in terms of a pair of tightly coupled bipolar junction transistor
Bipolar junction transistor
|- align = "center"| || PNP|- align = "center"| || NPNA bipolar transistor is a three-terminal electronic device constructed of doped semiconductor material and may be used in amplifying or switching applications. Bipolar transistors are so named because their operation involves both electrons...
s, arranged to cause the self-latching action:
Modes of operation
In the normal "off" state, the device restricts current to the leakage currentReverse leakage current
Reverse leakage current in a semiconductor device is the current from that semiconductor device when the device is reverse biased.When a semiconductor device is reverse biased it should not conduct any current at all, even though, as a temperature effect, it will form electron-hole pairs at both...
. When the gate-to-cathode voltage
Voltage
Voltage, otherwise known as electrical potential difference or electric tension is the difference in electric potential between two points — or the difference in electric potential energy per unit charge between two points...
exceeds a certain threshold
Threshold voltage
The threshold voltage of a MOSFET is usually defined as the gate voltage where an inversion layer forms at the interface between the insulating layer and the substrate of the transistor. The purpose of the inversion layer's forming is to allow the flow of electrons through the gate-source junction...
, the device turns "on" and conducts current. The device will remain in the "on" state even after gate current is removed so long as current through the device remains above the holding current
Holding current
The term holding current may refer to:* In electronics, the holding current is the minimum current which must pass through the device in order for it to remain in the 'ON' state. See silicon controlled rectifier....
. Once current falls below the holding current for an appropriate period of time, the device will switch "off". If the gate is pulsed and the current through the device is below the holding current, the device will remain in the "off" state.
If the applied voltage increases rapidly enough, capacitive coupling
Capacitive coupling
In electronics, capacitive coupling is the transfer of energy within an electrical network by means of the capacitance between circuit nodes. This coupling can have an intentional or accidental effect...
may induce enough charge into the gate to trigger the device into the "on" state; this is referred to as "dv/dt triggering." This is usually prevented by limiting the rate of voltage rise across the device, perhaps by using a snubber
Snubber
A snubber is a device used to suppress voltage transients in electrical systems, pressure transients in fluid systems, or excess force or rapid movement in mechanical systems.-Electrical systems:...
. "dv/dt triggering" may not switch the SCR into full conduction rapidly and the partially-triggered SCR may dissipate more power than is usual, possibly harming the device.
SCRs can also be triggered by increasing the forward voltage beyond their rated breakdown voltage
Breakdown voltage
The breakdown voltage of an insulator is the minimum voltage that causes a portion of an insulator to become electrically conductive.The breakdown voltage of a diode is the minimum reverse voltage to make the diode conduct in reverse...
(also called as break over voltage), but again, this does not rapidly switch the entire device into conduction and so may be harmful so this mode of operation is also usually avoided. Also, the actual breakdown voltage may be substantially higher than the rated breakdown voltage, so the exact trigger point will vary from device to device. This device is generally used in switching applications.
Reverse Bias
SCR are available with or without reverse blocking capability. Reverse blocking capability adds to the forward voltage drop because of the need to have a long, low doped P1 region. Usually, the reverse blocking voltage rating and forward blocking voltage rating are the same. The typical application for reverse blocking SCR is in current source inverters.SCR incapable of blocking reverse voltage are known as asymmetrical SCR, abbreviated ASCR. They typically have a reverse breakdown rating in the 10's of volts. ASCR are used where either a reverse conducting diode is applied in parallel (for example, in voltage source inverters) or where reverse voltage would never occur (for example, in switching power supplies or DC traction choppers).
Asymmetrical SCR can be fabricated with a reverse conducting diode in the same package. These are known as RCT, for reverse conducting thyristor.
Thyristor turn on methods
1.forward voltage triggering method2.gate triggering.
3.dv/dt triggering.
4.temperature triggering.
5.light triggering.
(A)forward voltage triggering=when anode cathode forward voltage is increased with gate circuit opened,junction j2 will break.this is known as avalanche breakdown.at thos voltage thyristor changes off state to on state with low voltage and large forward current.here j1 and j3 already forward biased.
Application of SCRs
SCRs are mainly used in devices where the control of high power, possibly coupled with high voltage, is demanded. Their operation makes them suitable for use in medium to high-voltage AC power control applications, such as lamp dimming, regulators and motor control.SCRs and similar devices are used for rectification of high power AC in high-voltage direct current
High-voltage direct current
A high-voltage, direct current electric power transmission system uses direct current for the bulk transmission of electrical power, in contrast with the more common alternating current systems. For long-distance transmission, HVDC systems may be less expensive and suffer lower electrical losses...
power transmission.
They are also used in the control of welding machines, mainly MTAW and GTAW processes.
See also
- DimmerDimmerDimmers are devices used to vary the brightness of a light. By decreasing or increasing the RMS voltage and, hence, the mean power to the lamp, it is possible to vary the intensity of the light output...
- high-voltage direct currentHigh-voltage direct currentA high-voltage, direct current electric power transmission system uses direct current for the bulk transmission of electrical power, in contrast with the more common alternating current systems. For long-distance transmission, HVDC systems may be less expensive and suffer lower electrical losses...
- Gate turn-off thyristorGate turn-off thyristorA gate turn-off thyristor is a special type of thyristor, a high-power semiconductor device. GTOs, as opposed to normal thyristors, are fully controllable switches which can be turned on and off by their third lead, the GATE lead.-Device description:...
- Insulated-gate bipolar transistor
- Integrated gate-commutated thyristor
- ThyristorThyristorA thyristor is a solid-state semiconductor device with four layers of alternating N and P-type material. They act as bistable switches, conducting when their gate receives a current trigger, and continue to conduct while they are forward biased .Some sources define silicon controlled rectifiers and...
- TRIACTRIACTRIAC, from Triode for Alternating Current, is a genericized tradename for an electronic component that can conduct current in either direction when it is triggered , and is formally called a bidirectional triode thyristor or bilateral triode thyristor.TRIACs belong to the thyristor family and are...
- Voltage regulatorVoltage regulatorA voltage regulator is an electrical regulator designed to automatically maintain a constant voltage level. A voltage regulator may be a simple "feed-forward" design or may include negative feedback control loops. It may use an electromechanical mechanism, or electronic components...
- SnubberSnubberA snubber is a device used to suppress voltage transients in electrical systems, pressure transients in fluid systems, or excess force or rapid movement in mechanical systems.-Electrical systems:...
- Crowbar (circuit)Crowbar (circuit)A crowbar circuit is an electrical circuit used to prevent an overvoltage condition of a power supply unit from damaging the circuits attached to the power supply. It operates by putting a short circuit or low resistance path across the voltage source, much as if one dropped a tool of the same name...
- DIACDIACThe DIAC, or 'diode for alternating current', is a diode that conducts current only after its breakover voltage has been reached momentarily....