Steel casting
Encyclopedia
Steel casting is a specialized form of casting
involving various types of steel
. Steel castings are used when cast iron
s cannot deliver enough strength or shock resistance.
Examples of items that are steel castings include: hydroelectric turbine wheels
, forging presses, gear
s, railroad truck frames
, valve
bodies, pump
casings, mining
machinery, marine
equipment
, and engine casings
.
Steel castings are categorized into two general groups: carbon steels and alloy steels.
This is a table of some steel casting alloys:
Casting
In metalworking, casting involves pouring liquid metal into a mold, which contains a hollow cavity of the desired shape, and then allowing it to cool and solidify. The solidified part is also known as a casting, which is ejected or broken out of the mold to complete the process...
involving various types of steel
Steel
Steel is an alloy that consists mostly of iron and has a carbon content between 0.2% and 2.1% by weight, depending on the grade. Carbon is the most common alloying material for iron, but various other alloying elements are used, such as manganese, chromium, vanadium, and tungsten...
. Steel castings are used when cast iron
Cast iron
Cast iron is derived from pig iron, and while it usually refers to gray iron, it also identifies a large group of ferrous alloys which solidify with a eutectic. The color of a fractured surface can be used to identify an alloy. White cast iron is named after its white surface when fractured, due...
s cannot deliver enough strength or shock resistance.
Examples of items that are steel castings include: hydroelectric turbine wheels
Water turbine
A water turbine is a rotary engine that takes energy from moving water.Water turbines were developed in the 19th century and were widely used for industrial power prior to electrical grids. Now they are mostly used for electric power generation. They harness a clean and renewable energy...
, forging presses, gear
Gear
A gear is a rotating machine part having cut teeth, or cogs, which mesh with another toothed part in order to transmit torque. Two or more gears working in tandem are called a transmission and can produce a mechanical advantage through a gear ratio and thus may be considered a simple machine....
s, railroad truck frames
Bogie
A bogie is a wheeled wagon or trolley. In mechanics terms, a bogie is a chassis or framework carrying wheels, attached to a vehicle. It can be fixed in place, as on a cargo truck, mounted on a swivel, as on a railway carriage/car or locomotive, or sprung as in the suspension of a caterpillar...
, valve
Valve
A valve is a device that regulates, directs or controls the flow of a fluid by opening, closing, or partially obstructing various passageways. Valves are technically pipe fittings, but are usually discussed as a separate category...
bodies, pump
Pump
A pump is a device used to move fluids, such as liquids, gases or slurries.A pump displaces a volume by physical or mechanical action. Pumps fall into three major groups: direct lift, displacement, and gravity pumps...
casings, mining
Mining
Mining is the extraction of valuable minerals or other geological materials from the earth, from an ore body, vein or seam. The term also includes the removal of soil. Materials recovered by mining include base metals, precious metals, iron, uranium, coal, diamonds, limestone, oil shale, rock...
machinery, marine
Ship
Since the end of the age of sail a ship has been any large buoyant marine vessel. Ships are generally distinguished from boats based on size and cargo or passenger capacity. Ships are used on lakes, seas, and rivers for a variety of activities, such as the transport of people or goods, fishing,...
equipment
Machine
A machine manages power to accomplish a task, examples include, a mechanical system, a computing system, an electronic system, and a molecular machine. In common usage, the meaning is that of a device having parts that perform or assist in performing any type of work...
, and engine casings
Cylinder block
A cylinder block is an integrated structure comprising the cylinder of a reciprocating engine and often some or all of their associated surrounding structures...
.
Steel castings are categorized into two general groups: carbon steels and alloy steels.
Steel casting alloys
Alloy steel castings are broken down into two categories: low-alloy steels and high-alloy steels. Low-alloy steels contain less than 8% alloying content and high-alloy steels have 8% or more.This is a table of some steel casting alloys:
Grade | Nominal alloy composition [%wt] | Tensile strength, minimum | 0.2% Yield strength, minimum | % Elongation in 2 in., minimum | ||
---|---|---|---|---|---|---|
ksi | MPa | ksi | MPa | |||
HC | 28 Cr | 55 | 380 | - | - | - |
HD | 28 Cr, 5 Ni | 75 | 515 | 35 | 240 | 8 |
HF | 19 Cr, 9 Ni | 70 | 485 | 35 | 240 | 25 |
HH | 25 Cr, 12 Ni | 75 | 515 | 35 | 240 | 10 |
HI | 28 Cr, 15 Ni | 70 | 485 | 35 | 240 | 10 |
HK | 25 Cr, 20 Ni | 65 | 450 | 35 | 240 | 10 |
HL | 29 Cr, 20 Ni | 65 | 450 | 35 | 240 | 10 |
HN | 20 Cr, 25 Ni | 63 | 435 | - | - | 8 |
HP | 26 Cr, 35 Ni | 62.5 | 430 | 34 | 235 | 4.5 |
HT | 15 Cr, 35 Ni | 65 | 450 | - | - | 4 |
HU | 19 Cr, 39 Ni | 65 | 450 | - | - | 4 |
HW | 12 Cr, 60 Ni | 60 | 415 | - | - | - |
HX | 17 Cr, 66 Ni | 60 | 415 | - | - | - |
Grade | Nominal alloy composition [%wt] | Tensile strength, minimum | 0.2% Yield strength, minimum | % Elongation in 2 in., minimum | ||
---|---|---|---|---|---|---|
ksi | MPa | ksi | MPa | |||
CF-8 | 9 Cr, 9 Ni | 70 | 485 | 30 | 205 | 35 |
CG-12 | 22 Cr, 12 Ni | 70 | 485 | 28 | 195 | 35 |
CF-20 | 19 Cr, 9 Ni | 70 | 485 | 30 | 205 | 30 |
CF-8M | 19 Cr, 10 Ni, with Mo | 70 | 485 | 30 | 205 | 30 |
CF-8C | 19 Cr, 10 Ni, with Nb | 70 | 485 | 30 | 205 | 30 |
CF-16 & CF-16Fa | 19 Cr, 9 Ni, free machining | 70 | 485 | 30 | 205 | 25 |
CH-10 & CH-20 | 25 Cr, 12 Ni | 70 | 485 | 30 | 205 | 30 |
CK-20 | 25 Cr, 20 Ni | 65 | 450 | 28 | 195 | 30 |
CE-30 | 29 Cr, 9 Ni | 80 | 550 | 40 | 275 | 10 |
CA-15 & CA-15M | 12 Cr | 90 | 620 | 65 | 450 | 18 |
CB-30 | 20 Cr | 65 | 450 | 30 | 205 | - |
CC-50 | 28 Cr | 55 | 380 | - | - | - |
CA-40 | 12 Cr | 100 | 690 | 70 | 485 | 15 |
CF-3 | 19 Cr, 9 Ni | 70 | 485 | 30 | 205 | 35 |
CF-3M | 19 Cr, 10 Ni, with Mo | 70 | 485 | 30 | 205 | 30 |
CG6MMN | Cr-Ni-Mn-Mo | 75 | 515 | 35 | 240 | 30 |
CG-8M | 19 Cr, 11 Ni, with Mo | 75 | 520 | 35 | 240 | 25 |
CN-7M | 20 Cr, 29 Ni, with Co & Mo | 62 | 425 | 25 | 170 | 35 |
CN-7MS | 19 Cr, 24 Ni, with Co & Mo | 70 | 485 | 30 | 205 | 35 |
CW-12M | Ni, Mo & Cr | 72 | 495 | 46 | 315 | 4 |
CY-40 | Ni, Cr & Fe | 70 | 485 | 28 | 195 | 30 |
CA-6NM | 12 Cr, 4 Ni | 110 | 775 | 80 | 550 | 15 |
CD-4MCu | 25 Cr, 5 Ni, 3 Cu, 2 Mo | 100 | 690 | 70 | 485 | 16 |
CA-6N | 11 Cr, 7 Ni | 140 | 965 | 135 | 930 | 15 |