Ultimate failure
Encyclopedia
In mechanical engineering
Mechanical engineering
Mechanical engineering is a discipline of engineering that applies the principles of physics and materials science for analysis, design, manufacturing, and maintenance of mechanical systems. It is the branch of engineering that involves the production and usage of heat and mechanical power for the...

, ultimate failure describes the breaking of a material. In general there are two types of failure: fracture
Fracture
A fracture is the separation of an object or material into two, or more, pieces under the action of stress.The word fracture is often applied to bones of living creatures , or to crystals or crystalline materials, such as gemstones or metal...

 and buckling
Buckling
In science, buckling is a mathematical instability, leading to a failure mode.Theoretically, buckling is caused by a bifurcation in the solution to the equations of static equilibrium...

. Fracture of a material occurs when either an internal or external crack elongates the width or length of the material. In ultimate failure this will result in one or more breaks in the material. Buckling occurs when compressive loads are applied to the material and instead of cracking the material bows. This is undesirable because most tools that are designed to be straight will be inadequate if curved. If the buckling continues, it will create tension on the outer side of the bend and compression on the inner side, potentially fracturing the material.

In engineering there are multiple types of failure based upon the application of the material. In many machine applications any change in the part due to yielding will result in the machine piece needing to be replaced. Although this deformation or weakening of the material is not the technical definition of ultimate failure, the piece has failed. In most technical applications pieces are rarely allowed to reach their ultimate failure or breakage point, instead for safety factors they are removed at the first signs of significant wear.

There are two different types of fracture: brittle and ductile. Each of these types of failure occur based on the material's ductility
Ductility
In materials science, ductility is a solid material's ability to deform under tensile stress; this is often characterized by the material's ability to be stretched into a wire. Malleability, a similar property, is a material's ability to deform under compressive stress; this is often characterized...

. Brittle failure occurs with little to no plastic deformation before fracture. An example of this would be stretching a clay pot or rod, when it is stretched it will not neck or elongate merely break into two or more pieces. While applying a tensile stress to a ductile material, instead of immediately breaking the material will instead elongate. The material will begin by elongating uniformly until it reaches the yield (engineering)
Yield (engineering)
The yield strength or yield point of a material is defined in engineering and materials science as the stress at which a material begins to deform plastically. Prior to the yield point the material will deform elastically and will return to its original shape when the applied stress is removed...

 point, then the material will begin to neck. When necking occurs the material will begin to stretch more in the middle and the radius will decrease. Once this begins the material has entered a stage called plastic deformation. Once the material has reached its ultimate tensile strength it will elongate more easily until it reaches ultimate failure and breaks.
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