Active suspension
Encyclopedia
Active or adaptive suspension is an automotive technology that controls the vertical movement of the wheels with an onboard system rather than the movement being determined entirely by the road surface. The system virtually eliminates body roll
Body roll
On wheeled or tracked vehicles, body roll is a reference to the load transfer of a vehicle towards the outside of a turn. When a vehicle is fitted with a suspension package, it works to keep the wheels or tracks in contact with the road, providing grip for the driver of vehicle to control its...

 and pitch variation in many driving situations including corner
Corner
A corner is the place where two lines meet at an angle, and a concave corner of intersecting walls is generally thought to be the least beneficial position to be in a life-or-death situation. From this notion was born the verb to corner, which is used to mean "to back into a corner" and usually...

ing, accelerating, and braking.

This technology allows car manufacturers to achieve a greater degree of ride quality
Ride quality
Ride quality refers to the degree of protection offered vehicle occupants from uneven elements in the road surface, or the terrain if driving off-road. A car with very good ride quality is also a comfortable car to ride in. Cars which disturb vehicle occupants with major or minor road...

 and car handling
Car handling
Automobile handling and vehicle handling are descriptions of the way wheeled vehicles perform transverse to their direction of motion, particularly during cornering and swerving. It also includes their stability when moving at rest. Handling and braking are the major components of a vehicle's...

 by keeping the tires perpendicular to the road in corners, allowing better traction and control.

An onboard computer
Computer
A computer is a programmable machine designed to sequentially and automatically carry out a sequence of arithmetic or logical operations. The particular sequence of operations can be changed readily, allowing the computer to solve more than one kind of problem...

 detects body movement from sensors throughout the vehicle and, using data calculated by opportune control technique
Control theory
Control theory is an interdisciplinary branch of engineering and mathematics that deals with the behavior of dynamical systems. The desired output of a system is called the reference...

s, controls the action of the suspension.

Methods

Active suspensions can be generally divided into two main classes: pure active suspensions and semi-active suspensions.

Active

Active suspensions, the first to be introduced, use separate actuator
Actuator
An actuator is a type of motor for moving or controlling a mechanism or system. It is operated by a source of energy, usually in the form of an electric current, hydraulic fluid pressure or pneumatic pressure, and converts that energy into some kind of motion. An actuator is the mechanism by which...

s which can exert an independent force on the suspension to improve the riding characteristics. The drawbacks of this design (at least today) are high cost, added complication/mass of the apparatus, and the need for rather frequent maintenance on some implementations. Maintenance can be problematic, since only a factory-authorized dealer will have the tools and mechanics with knowledge of the system, and some problems can be difficult to diagnose.

Michelin
Michelin
Michelin is a tyre manufacturer based in Clermont-Ferrand in the Auvergne région of France. It is one of the two largest tyre manufacturers in the world along with Bridgestone. In addition to the Michelin brand, it also owns the BFGoodrich, Kleber, Riken, Kormoran and Uniroyal tyre brands...

's Active Wheel incorporates an in-wheel electrical suspension motor that controls torque distribution, traction, turning maneuvers, pitch, roll and suspension damping for that wheel, in addition to an in-wheel electric traction motor.

Hydraulic actuated

Hydraulically actuated suspensions are controlled with the use of hydraulic servomechanism
Servomechanism
thumb|right|200px|Industrial servomotorThe grey/green cylinder is the [[Brush |brush-type]] [[DC motor]]. The black section at the bottom contains the [[Epicyclic gearing|planetary]] [[Reduction drive|reduction gear]], and the black object on top of the motor is the optical [[rotary encoder]] for...

s. The hydraulic pressure to the servos is supplied by a high pressure radial piston hydraulic pump. Sensors continually monitor body movement and vehicle ride level, constantly supplying the computer with new data.

As the computer receives and processes data, it operates the hydraulic servos, mounted beside each wheel. Almost instantly, the servo-regulated suspension generates counter forces to body lean, dive, and squat during driving maneuvers.

In practice, the system has always incorporated the desirable self-levelling suspension
Self-levelling suspension
Self-levelling refers to an automobile suspension system that maintains a constant ride height of the vehicle above the road, regardless of load....

 and height adjustable suspension
Height adjustable suspension
Height adjustable suspension is a feature of certain automobile suspension systems that allow the motorist to vary the ride height or ground clearance. This can be done for various reasons including giving better ground clearance over rough terrain, a lower ground clearance to improve fuel economy...

 features, with the latter now tied to vehicle speed for improved aerodynamic performance, as the vehicle lowers itself at high speed.

Colin Chapman
Colin Chapman
Anthony Colin Bruce Chapman CBE was an influential British designer, inventor, and builder in the automotive industry, and founder of Lotus Cars....

 - the inventor and automotive engineer who founded Lotus Cars
Lotus Cars
Lotus Cars is a British manufacturer of sports and racing cars based at the former site of RAF Hethel, a World War II airfield in Norfolk. The company designs and builds race and production automobiles of light weight and fine handling characteristics...

 and the Lotus
Team Lotus
Team Lotus was the motorsport sister company of English sports car manufacturer Lotus Cars. The team ran cars in many motorsport series including Formula One, Formula Two, Formula Ford, Formula Junior, IndyCar and sports car racing...

 Formula One
Formula One
Formula One, also known as Formula 1 or F1 and referred to officially as the FIA Formula One World Championship, is the highest class of single seater auto racing sanctioned by the Fédération Internationale de l'Automobile . The "formula" designation in the name refers to a set of rules with which...

 racing team - developed the original concept of computer management of hydraulic suspension in the 1980s to improve cornering in racing cars. Lotus developed a version of its 1985 Excel model with electro-hydraulic active suspension, but this was never offered to the public.

Computer Active Technology Suspension (CATS) co-ordinates the best possible balance between ride quality
Ride quality
Ride quality refers to the degree of protection offered vehicle occupants from uneven elements in the road surface, or the terrain if driving off-road. A car with very good ride quality is also a comfortable car to ride in. Cars which disturb vehicle occupants with major or minor road...

 and handling by analysing road conditions and making up to 3,000 adjustments every second to the suspension
Suspension (vehicle)
Suspension is the term given to the system of springs, shock absorbers and linkages that connects a vehicle to its wheels. Suspension systems serve a dual purpose — contributing to the car's roadholding/handling and braking for good active safety and driving pleasure, and keeping vehicle occupants...

 settings via electronically controlled damper
Shock absorber
A shock absorber is a mechanical device designed to smooth out or damp shock impulse, and dissipate kinetic energy. It is a type of dashpot.-Nomenclature:...

s.

Electromagnetic recuperative

This type of active suspension uses linear electromagnetic motors attached to each wheel. It provides extremely fast response, and allows regeneration of power consumed by utilizing the motors as generators. This nearly surmounts the issues of slow response times and high power consumption of hydraulic systems. It has only recently come to light as a proof of concept model from the Bose company, the founder of which has been working on exotic suspensions for many years while he worked as an MIT professor. Electronically controlled active suspension system (ECASS) technology was patented by the University of Texas Center for Electromechanics in the 1990s and has been developed by L-3 Electronic Systems for use on military vehicles. The ECASS-equipped HMMWV exceeded the performance specifications for all performance evaluations in terms of absorbed power to the vehicle operator, stability and handling.

Semi-active

Semi-active systems can only change the viscous damping coefficient
Damping
In physics, damping is any effect that tends to reduce the amplitude of oscillations in an oscillatory system, particularly the harmonic oscillator.In mechanics, friction is one such damping effect...

 of the shock absorber
Shock absorber
A shock absorber is a mechanical device designed to smooth out or damp shock impulse, and dissipate kinetic energy. It is a type of dashpot.-Nomenclature:...

, and do not add energy to the suspension system. Though limited in their intervention (for example, the control force can never have different direction than the current vector of velocity of the suspension), semi-active suspensions are less expensive to design and consume far less energy. In recent times, research in semi-active suspensions has continued to advance with respect to their capabilities, narrowing the gap between semi-active and fully active suspension systems.

Solenoid/valve actuated

This type is the most economic and basic type of semi-active suspensions. They consist of a solenoid valve which alters the flow of the hydraulic medium inside the shock absorber
Shock absorber
A shock absorber is a mechanical device designed to smooth out or damp shock impulse, and dissipate kinetic energy. It is a type of dashpot.-Nomenclature:...

, therefore changing the damping characteristics of the suspension setup. The solenoids are wired to the controlling computer, which sends them commands depending on the control algorithm (usually the so called "Sky-Hook" technique). This type of system used in Cadillac's
Cadillac
Cadillac is an American luxury vehicle marque owned by General Motors . Cadillac vehicles are sold in over 50 countries and territories, but mostly in North America. Cadillac is currently the second oldest American automobile manufacturer behind fellow GM marque Buick and is among the oldest...

 Computer Command Ride (CCR) suspension system.

Magneto rheological damper

Another fairly recent method incorporates magneto rheological dampers with a brand name MagneRide
MagneRide
MagneRide is an automotive suspension system owned by Beijing World Industries Group that utilizes magnetically controlled dampers, or shock absorbers, for a highly adaptive ride. As opposed to traditional suspension systems, MagneRide has no mechanical valves or small moving parts that can wear out...

. It was initially developed by Delphi Corporation for GM
General Motors
General Motors Company , commonly known as GM, formerly incorporated as General Motors Corporation, is an American multinational automotive corporation headquartered in Detroit, Michigan and the world's second-largest automaker in 2010...

 and was standard, as many other new technologies, for Cadillac Seville STS (from model 2002), and on some other GM models from 2003. This was an upgrade for semi-active systems ("automatic road-sensing suspensions") used in upscale GM vehicles for decades. It allows, together with faster modern computers, changing the stiffness of all wheel suspensions independently. These dampers are finding increased usage in the US and already leases to some foreign brands, mostly in more expensive vehicles.
In this system, being in development for 25 years, the damper fluid contains metallic particles. Through the onboard computer, the dampers' compliance characteristics are controlled by an electromagnet
Electromagnet
An electromagnet is a type of magnet in which the magnetic field is produced by the flow of electric current. The magnetic field disappears when the current is turned off...

. Essentially, increasing the current flow into the damper raises the compression/rebound rates, while a decrease softens the effect of the dampers. Information from wheel sensors (about suspension extension), steering, acceleration sensors and some others is used to calculate the optimized stiffness. The fast reaction of the system allows, for instance, make softer passing by a single wheel over a bump in the road.

Some production vehicles with active and semiactive suspension

  • 1987 Mitsubishi Galant
    Mitsubishi Galant
    The first generation of the car, initially known as the Colt Galant, was released in December 1969. The design was dubbed "Dynawedge" by Mitsubishi, referring to the influence of aerodynamics on the silhouette. Three models were available, powered by the new 'Saturn' engine in 1.3 or 1.5 L ...

     "Dynamic ECS", world’s first production semi-active electronically controlled suspension system

  • 1989 Citroën XM
    Citroën XM
    The Citroën XM is an executive car that was produced by the French automaker Citroën between 1989 and 2000. Citroën sold 333,775 XMs during the model's 11 years of production...

     (Hydractive
    Hydropneumatic suspension
    Hydropneumatic suspension is a type of automotive suspension system, invented by Citroën, and fitted to Citroën cars, as well as being used under licence by other car manufacturers, notably Rolls-Royce, and Peugeot. It was also used on Berliet trucks and is since recently used on Mercedes-Benz...

    , semi-active)
  • 1987 BMW M3
    BMW M3
    The BMW M3 is a high-performance version of the BMW 3 Series, developed by BMW's in-house motorsport division, BMW M. M3 models have been derived from the E30, E36, E46 and E90/E92/E93 3-series, and sold with coupé, sedan and convertible body styles...

     "BOGE adjustable damping" system
  • 1990 Infiniti Q45
    Infiniti Q45
    The Infiniti Q45 was a full-size luxury car sold by Nissan's Infiniti marque from 1990 until 2006. It is a rear wheel drive, four-door sedan powered by a V8 engine. Early generations were based on the automaker's Japanese-market flagship sedan, the Nissan President, while models produced after 1997...

     "Full-Active Suspension (FAS)", world's first production fully active suspension system
  • 1990 Toyota Supra (Toyota Electronically Modulated Suspension, TEMS)
  • 1991 Mitsubishi GTO
    Mitsubishi GTO
    The Mitsubishi GTO is a sports car built by Japanese automaker Mitsubishi Motors between 1990 and 2001. In most export markets it was rebadged as a Mitsubishi 3000GT. It was also sold by Chrysler in North America as a Dodge Stealth captive import from the 1991 to 1996 model years with only minor...

     "Electronically Controlled Suspension"
  • 1991 Toyota Soarer
    Toyota Soarer
    The Soarer made its first appearance at the 1980 Osaka International Motor Show with the name "EX-8", and the Z10 series Toyota Soarer was produced from February 1981 to December 1985, with 2.0L, 2.8L or 3.0L DOHC I-6 variants. The first generation Soarer debuted with a rear-wheel drive...

     'Active'
  • 1992 Toyota Celica (Japan only)
    Toyota Celica
    The Toyota Celica name has been applied to a series of coupes made by the Japanese company Toyota. The name is ultimately derived from the Latin word coelica meaning "heavenly" or "celestial"....

  • 1992 Citroën Xantia
    Citroën Xantia
    The Citroën Xantia, pronounced 'Zan-tia' is a large family car produced by the French automaker Citroën. First seen at the end of 1992, the car was produced between 1993 and 2001, with a facelift in 1998. Citroën sold over 1.2 million Xantias during its 8 years of production...

     VSX (Hydractive 2
    Hydropneumatic suspension
    Hydropneumatic suspension is a type of automotive suspension system, invented by Citroën, and fitted to Citroën cars, as well as being used under licence by other car manufacturers, notably Rolls-Royce, and Peugeot. It was also used on Berliet trucks and is since recently used on Mercedes-Benz...

    , semi-active)
  • 1993 Cadillac
    Cadillac
    Cadillac is an American luxury vehicle marque owned by General Motors . Cadillac vehicles are sold in over 50 countries and territories, but mostly in North America. Cadillac is currently the second oldest American automobile manufacturer behind fellow GM marque Buick and is among the oldest...

    , several models with road sensing suspension.
  • 1994 Citroën Xantia
    Citroën Xantia
    The Citroën Xantia, pronounced 'Zan-tia' is a large family car produced by the French automaker Citroën. First seen at the end of 1992, the car was produced between 1993 and 2001, with a facelift in 1998. Citroën sold over 1.2 million Xantias during its 8 years of production...

     Activa (Hydractive 2
    Hydropneumatic suspension
    Hydropneumatic suspension is a type of automotive suspension system, invented by Citroën, and fitted to Citroën cars, as well as being used under licence by other car manufacturers, notably Rolls-Royce, and Peugeot. It was also used on Berliet trucks and is since recently used on Mercedes-Benz...

     and active roll control)
  • 1996 Jaguar XK
    Jaguar XK
    The Jaguar XK series is a series of grand tourer cars produced by British car maker Jaguar since 1996. The series was introduced at the Geneva Motor Show on 5 March 1996. The first generation of the series, the XK8, replaced the XJS, and was available as a coupé and convertible...

    8 'CATS' (optional)
  • 1997 Jaguar XJ
    Jaguar XJ
    Jaguar XJ is the designation that has been used for a series of luxury saloon cars sold under the British Jaguar marque. The first XJ was launched in 1968 and the designation has been used for successive Jaguar flagship models since then. The original model was the last Jaguar saloon to have had...

     'CATS' (standard on XJR model)
  • 1997-1998 Ford Taurus
    Ford Taurus
    The Ford Taurus is an automobile manufactured by the Ford Motor Company in the United States. Originally introduced in the 1986 model year, it has remained in near-continuous production for more than two decades, making it the fourth oldest nameplate that is currently sold in the North American...

     (standard on SHO and optional on SE duratec models)
  • 1999+ Land Rover Discovery 2 'ACE' (Active Cornering Enhancement)
  • 1999 Mercedes-Benz CL-Class
    Mercedes-Benz CL-Class
    The Mercedes-Benz CL-Class is a luxury coupé automobile produced by the German automaker Mercedes-Benz. The name CL stands for the German Comfort Leicht ....

    , Active Body Control
    Active Body Control
    Active Body Control, or ABC, is the Mercedes-Benz brand name used to describe fully active suspension, that allows control of the vehicle body motions and therefore virtually eliminates body roll in many driving situations including cornering, accelerating, and braking.In the ABC system, a computer...

  • 1999+ Lexus LX470
    Lexus LX
    The Lexus LX is a full-size sport utility vehicle sold by Lexus since 1996. Three generations of the Lexus LX have been produced, all based heavily on the long-running Toyota Land Cruiser series of SUVs. The first generation LX 450 debuted in 1996 as Lexus' first entry into the SUV market. Its...

  • 2001 Citroën C5
    Citroën C5
    The Citroën C5 is a large family car produced by the French manufacturer Citroën since early 2001. The C5 replaced the Citroën Xantia in the large family car class.-First generation :...

     (Hydractive 3
    Hydropneumatic suspension
    Hydropneumatic suspension is a type of automotive suspension system, invented by Citroën, and fitted to Citroën cars, as well as being used under licence by other car manufacturers, notably Rolls-Royce, and Peugeot. It was also used on Berliet trucks and is since recently used on Mercedes-Benz...

    , semi-active)
  • 2002+ Jaguar S-Type
    Jaguar S-Type
    The Jaguar S-Type was a mid-size luxury/executive car that debuted at the 1998 Birmingham Motor Show and went on sale in spring 1999. The name is a revival of a previous Jaguar model, the S-Type introduced in 1963.-Overview:...

     'CATS' (S-Type R model)
  • 2002+ Mazda6 wagon 4wd
  • 2002 BMW 7 Series
    BMW 7 Series
    The BMW 7 Series is a line of full-size luxury vehicles produced by the German automaker BMW. Introduced in 1977, it is BMW's flagship car and is only available as a sedan or extended-length limousine...

  • 2002 Maserati Coupé
    Maserati Coupe
    The Maserati Coupé and Spyder are grand tourers produced by Italian automaker Maserati from 2001 to 2007. They have now been replaced by the GranTurismo. The two nameplates refer to the four-seater coupé and two-seater roadster versions, respectively. Both models were based on the 3200 GT, ...

  • 2002 Cadillac Seville
    Cadillac Seville
    The Cadillac Seville is a luxury-type car that was manufactured by the Cadillac division of American automaker General Motors from 1975 to 2004, as a smaller-sized top-of-the-line Cadillac...

     STS, first MagneRide
    MagneRide
    MagneRide is an automotive suspension system owned by Beijing World Industries Group that utilizes magnetically controlled dampers, or shock absorbers, for a highly adaptive ride. As opposed to traditional suspension systems, MagneRide has no mechanical valves or small moving parts that can wear out...

  • 2003 Mercedes-Benz S-Class
    Mercedes-Benz S-Class
    The Mercedes-Benz S-Class is a series of luxury sedans produced by Mercedes-Benz, a division of Daimler AG. The classification was officially introduced in 1972 with the W116 S-Class, which succeeded previous Mercedes-Benz models dating to the mid-1950s...

  • 2003 Chevrolet Corvette
    Chevrolet Corvette
    The Chevrolet Corvette is a sports car by the Chevrolet division of General Motors that has been produced in six generations. The first model, a convertible, was designed by Harley Earl and introduced at the GM Motorama in 1953 as a concept show car. Myron Scott is credited for naming the car after...

    , some Cadillacs and other GM vehicles with MagneRide
    MagneRide
    MagneRide is an automotive suspension system owned by Beijing World Industries Group that utilizes magnetically controlled dampers, or shock absorbers, for a highly adaptive ride. As opposed to traditional suspension systems, MagneRide has no mechanical valves or small moving parts that can wear out...

  • 2004 Opel Astra
    Opel Astra
    The Opel Astra is a small family car engineered and manufactured by the German automaker Opel since 1991.It is branded as Vauxhall Astra in the United Kingdom, the Buick Excelle XT in China and the Chevrolet Astra/Vectra in Latin America...

     - 'IDS+' (optional)
  • 2004 - 2007 Volvo S60
    Volvo S60
    The Volvo S60 is a compact executive sedan produced by the Swedish automaker Volvo from 2000. Two generations of the sedan have been produced to date.-First generation :...

    R "4-C Active Chassis"
  • 2004 - 2007 Volvo V70R
    Volvo V70
    The Volvo V70 is a mid-size five-door estate car / station wagon manufactured by Volvo Cars since 2000. It is closely related to the S70, S60 and S80 saloons, as well as the four-wheel drive Cross Country and XC70....

     "4-C Active Chassis"
  • 2005 Citroën C6
    Citroën C6
    The Citroën C6 is an executive car produced by the French luxury marque Citroën since 2005.-Overview:Inspired by the C6 Lignage prototype which was first shown at the Geneva Motor Show in the spring of 1999, but differs from the concept car's styling in minor details...

     (Hydractive 3+
    Hydropneumatic suspension
    Hydropneumatic suspension is a type of automotive suspension system, invented by Citroën, and fitted to Citroën cars, as well as being used under licence by other car manufacturers, notably Rolls-Royce, and Peugeot. It was also used on Berliet trucks and is since recently used on Mercedes-Benz...

    , semi-active)
  • 2006 Ford Galaxy
    Ford Galaxy
    The first Galaxy was designed as a joint venture product between Ford and the Volkswagen Group. Produced at the joint-venture AutoEuropa plant in Palmela, Portugal, the vehicle was badge-engineered to create three vehicles: the Ford Galaxy; by Volkswagen Passenger Cars as the Volkswagen Sharan;...

     - CDC (Continuous Damping Control) (option)
  • 2007 Lexus GS
    Lexus GS
    The Lexus GS is a series of mid-size luxury sports sedans / executive cars sold by Lexus since 1993. Designed to fill the gap between the ES and LS, and to provide Lexus with a performance sedan to compete in the mid-luxury class, three generations of the GS have been produced to date...

    , Active Stabilizer Suspension System
    Active Stabilizer Suspension System
    Active Power Stabilizer Suspension System , also known as Active Power Stabilizer Suspension System, is an electric active suspension system developed by Toyota Motor Corporation for its high-end vehicles including Lexus models...

  • 2007 Maserati GranTurismo
    Maserati GranTurismo
    The Maserati GranTurismo is a two-door 2+2 coupé produced by Maserati, it shares the platform of the Maserati Quattroporte V.-GranTurismo :...

  • 2007 Ford Mondeo
    Ford Mondeo
    The Mondeo was launched on 8 January 1993, and sales began on 22 March 1993. Available as a four-door saloon, a five-door hatchback, and a five-door estate, all models for the European market were produced at Ford's plant in the Belgian city of Genk...

     - CDC (Continuous Damping Control) (option)
  • 2008 + Audi TT
    Audi TT
    The Audi TT is a two-door sports car manufactured by the German automaker and Volkswagen Group subsidiary Audi since 1998.The Audi TT has been produced in two generations. Both generations have been available in two car body styles; as a 2+2 Coupé, or two-seater Roadster...

     Magnetic Ride
  • 2008 + Alfa Romeo Mito
    Alfa Romeo MiTo
    The Alfa Romeo MiTo is a three door sporty supermini officially introduced on June 19, 2008, at Castello Sforzesco in Milan, with an international introduction at the British Motor Show in 2008. The car was available in all Alfa's major markets in stages from July...

     - Green Clover Leaf (Magneti Marelli Synaptic Damping Control)
  • 2008 Opel Insignia
    Opel Insignia
    The Opel Insignia is a large family car engineered and produced by the German automaker Opel. Production of the Insignia began in 2008 as a replacement for the Opel Vectra. Opel launched the vehicle at the 2008 British International Motor Show in London as the Vauxhall Insignia, reflecting the...

     - 'FlexRide' (option)
  • 2011 Opel Astra
    Opel Astra
    The Opel Astra is a small family car engineered and manufactured by the German automaker Opel since 1991.It is branded as Vauxhall Astra in the United Kingdom, the Buick Excelle XT in China and the Chevrolet Astra/Vectra in Latin America...

     'FlexRide' (option)
  • 2012 Range Rover Evoque - MagneRide
    MagneRide
    MagneRide is an automotive suspension system owned by Beijing World Industries Group that utilizes magnetically controlled dampers, or shock absorbers, for a highly adaptive ride. As opposed to traditional suspension systems, MagneRide has no mechanical valves or small moving parts that can wear out...


External links

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