Armadillo Aerospace
Encyclopedia
Armadillo Aerospace is an aerospace
Aerospace
Aerospace comprises the atmosphere of Earth and surrounding space. Typically the term is used to refer to the industry that researches, designs, manufactures, operates, and maintains vehicles moving through air and space...

 startup company
Startup company
A startup company or startup is a company with a limited operating history. These companies, generally newly created, are in a phase of development and research for markets...

 based in Mesquite, Texas
Mesquite, Texas
Mesquite is a city located within the Dallas/Ft.Worth area of Texas. As of the 2010 US Census, the population was 139,824.-History:The city was founded May 22, 1873, by a Texas & Pacific Railway engineer who purchased land along the Texas & Pacific line outside of Dallas...

. Its initial goal is to build a manned suborbital spacecraft
Spacecraft
A spacecraft or spaceship is a craft or machine designed for spaceflight. Spacecraft are used for a variety of purposes, including communications, earth observation, meteorology, navigation, planetary exploration and transportation of humans and cargo....

 capable of space tourism
Space tourism
Space Tourism is space travel for recreational, leisure or business purposes. A number of startup companies have sprung up in recent years, hoping to create a space tourism industry...

, but it has stated long-term ambitions of orbital spaceflight
Orbital spaceflight
An orbital spaceflight is a spaceflight in which a spacecraft is placed on a trajectory where it could remain in space for at least one orbit. To do this around the Earth, it must be on a free trajectory which has an altitude at perigee above...

. The company was founded by John Carmack
John Carmack
John D. Carmack II is an American game programmer and the co-founder of id Software. Carmack was the lead programmer of the id computer games Commander Keen, Wolfenstein 3D, Doom, Quake, Rage and their sequels....

.

On October 24, 2008, Armadillo won $350,000 by succeeding in the Level 1 Lunar Lander Challenge. On September 12, 2009, Armadillo won $500,000 by succeeding in the 2009 Northrop Grumman Lunar Lander Challenge Level 2.

, they are currently working on a sub-orbital commercial aircraft with Space Adventures
Space Adventures
Space Adventures, Ltd. is a Virginia, USA-based space tourism company founded in 1998 by Eric C. Anderson. , offerings include zero-gravity atmospheric flights, orbital spaceflights , and other spaceflight-related experiences including cosmonaut training, spacewalk training, and launch tours...

.

Research and development principles

The company places a strong emphasis on a rapid build and test cycle. Armadillo Aerospace has designed and built a number of different vehicles using a variety of propellants. Each design has several features in common. One is the use of modern computer technologies and electronics to simplify rocket control and reduce development costs. Another is the use of liquid propellants and VTOL
VTOL
A vertical take-off and landing aircraft is one that can hover, take off and land vertically. This classification includes fixed-wing aircraft as well as helicopters and other aircraft with powered rotors, such as cyclogyros/cyclocopters and tiltrotors...

 to facilitate short launch-to-launch times.

X-Prize competition

The company was a competitor for the Ansari X-Prize. Armadillo's X-Prize vehicle was unorthodox among modern rockets in that instead of using stabilization fins, which complicate the design and increase drag, Armadillo used an aerodynamically unstable design, where the computer controlled jet vanes based on feedback from fibre optic gyroscope
Fibre optic gyroscope
A fibre optic gyroscope senses changes in orientation, thus performing the function of a mechanical gyroscope. However its principle of operation is instead based on the interference of light which has passed through a coil of optical fibre which can be as long as 5 km.Two beams from a laser...

s.
Armadillo has also stated a preference for simplicity and reliability over performance, which was evident in its choice of hydrogen peroxide
Hydrogen peroxide
Hydrogen peroxide is the simplest peroxide and an oxidizer. Hydrogen peroxide is a clear liquid, slightly more viscous than water. In dilute solution, it appears colorless. With its oxidizing properties, hydrogen peroxide is often used as a bleach or cleaning agent...

 (50% concentration in water) and methanol
Methanol
Methanol, also known as methyl alcohol, wood alcohol, wood naphtha or wood spirits, is a chemical with the formula CH3OH . It is the simplest alcohol, and is a light, volatile, colorless, flammable liquid with a distinctive odor very similar to, but slightly sweeter than, ethanol...

 as a mixed monopropellant
Monopropellant
Monopropellants are propellants composed of chemicals or mixtures of chemicals which can be stored in a single container with some degree of safety. While stable under defined storage conditions, they react very rapidly under certain other conditions to produce a large volume of energetic gases...

 for the vehicle. A monopropellant-based engine requires only a single tank, as well as greatly simplified plumbing and other hardware.

Wirefly X-Prize Cup 2006

Armadillo Aerospace competed in the 2006 Wirefly X PRIZE Cup. Armadillo Aerospace was the only competitor in the Lunar Lander Challenge. The company took two similar vehicles, Pixel and Texel, to the event. The vehicles narrowly failed to win the Level 1 prize, after making three dramatic attempts totalling over 5 minutes in the air, finally crashing out on the final attempt. Persistent landing problems were the main cause of failure, with the undercarriage breaking several times, and landing slightly off the pad on one occasion due to guidance difficulties. These flights were a highlight of the Wirefly X-prize cup.

Quad vehicle

The quad vehicle design is pressure fed
Pressure-fed cycle (rocket)
The pressure-fed cycle is a class of rocket engine designs. A separate gas supply, usually helium, pressurizes the propellant tanks to force fuel and oxidizer to the combustion chamber. To maintain adequate flow, the tank pressures must exceed the combustion chamber pressure.Pressure fed engines...

 in blow down mode from an initial pressure of 320 psi for level 1 (400 psi level 2). The roll thrusters are cross-fed by gas drawn from ullage space of the opposite tank. The vehicle is able to transfer propellant through connecting pipes between opposite tanks by controlling ullage pressures with the thrusters; this helps it balance, minimizing gas use. The main engine has two-axis thrust vectoring. The vehicle is fully computer controlled; with guidance from GPS and fiber optic gyroscopes.

Wirefly X-Prize Cup 2007

Armadillo Aerospace competed in the 2007 Lunar Lander Challenge event in the Wirefly X-Prize Cup 2007.

Testing

During testing one of the two Quad vehicles (named Texel) crashed in tethered flight after a guidance problem caused the vehicle to rapidly gain altitude until 3 separate flight termination procedures were activated at approximately 20–30 feet. The vehicle fell, and the impact broke open one of the alcohol tanks and a large fireball engulfed the vehicle. The vehicle was irreparably damaged, and only its sister Pixel could compete in the upcoming event. The plan was to have the first module (of the next generation modular design) compete at level 1, and have Pixel compete at level 2 challenge.

Competition

In the level 1 events, Armadillo's craft MOD (actually, module #1) logged several attempts, including several successful first leg flights, but was unable to complete the return trip during any attempt.

On its first attempt, a clogged igniter orifice prevented ignition. On the second attempt, the first leg flight was perfect; increased guidance and control capabilities allowed the module to, in Carmack's words, 'burn the X-mark off the target pad'. The return leg was delayed slightly, because the igniter had clogged again. When the second leg was attempted, a 'hard start' cracked the graphite combustion chamber. As the vehicle was still flying, Carmack flew the crippled vehicle through the course as quickly as possible and hovered 2–3 meters above the landing pad. With only a few seconds remaining in the required flight time, the damaged combustion chamber cracked again, which caused the vehicle to tilt enough to trigger a computer abort. The vehicle performed an auto-land, but the tilt caused the module to tip over on landing after only 82 seconds in the air.

The second attempt began with another perfect first leg, but the return was marred by another hard start. Seeing that the engine was badly damaged (although flying), the team commanded an abort. The module landed back on the pad after only a few seconds.

On the final attempt, MOD suffered a violent "hard start", resulting in engine explosion. The violence of the explosion embedded a piece of the graphite chamber in the ground 64 meters from the launch pad, and ended their attempts in 2007 for the prize.

Lunar Landing Challenge 2008

The 2008 Lunar Lander Challenge took place October 24–25 at the Las Cruces International Airport in New Mexico. Armadillo Aerospace competed for the third year but for the first time had competition, from the TrueZer0 team. Both received waivers from the FAA to fly experimental rockets.

TrueZero attempted level 1, achieved hover, then lost roll control and was aborted and crashed.

Armadillo had an unsuccessful first attempt at level 1, and landed early due to inadequate thrust. On their second attempt they completed the first leg, but the second leg was cut short by the FAA closing the flight window. The second leg was held in the afternoon, and they were able to take the Level 1 top prize of $350,000.

Armadillo's attempt at the level 2 prize on October 25 was aborted due to their vehicle toppling over after the engine casing burned through due to a fuel-line problem.

Lunar Lander Challenge 2009

Armadillo attempted the Level 2 prize on the 12 September 2009. Armadillo successfully flew both legs with their Mod vehicle, each flight lasting over 180 seconds, landing safely. However their landing accuracy was not sufficient to win the first prize, instead they won the second prize while Masten Space Systems
Masten Space Systems
Masten Space Systems is an aerospace startup company in Mojave, California that is developing a line of vertical takeoff, vertical landing spacecraft, initially for unmanned suborbital research flights and eventually intended to support unmanned orbital launches.- Overview :Masten Space Systems...

' Xoie lander won the Level 2 first prize.

Rocket Racing League

In 2008, the Rocket Racing League
Rocket Racing League
The Rocket Racing League is a proposed racing league that would use rocket-powered aircraft to race a closed-circuit air racetrack. Founded in 2005, the league is currently working to hold the first multi-vehicle races in 2011...

 announced that Armadillo Aerospace engines would be used in second-generation X-Racer aircraft.
, the Rocket Racing League is utilizing a highly modified Velocity XL
Velocity XL
The Velocity XL is the eXtra Large version of the canard pusher aircraft from Velocity, Inc..-Standard propeller-driven XL:The standard Velocity XL is available in 4 seat or 5 seat configurations. Powered by either a Lycoming , IO-540 engine or a Teledyne Continental IO-550, the XL offers a...

 FG airframe and an Armadillo Aerospace 2,500 pound thrust liquid oxygen
Liquid oxygen
Liquid oxygen — abbreviated LOx, LOX or Lox in the aerospace, submarine and gas industries — is one of the physical forms of elemental oxygen.-Physical properties:...

 (LOX) and ethanol
Ethanol
Ethanol, also called ethyl alcohol, pure alcohol, grain alcohol, or drinking alcohol, is a volatile, flammable, colorless liquid. It is a psychoactive drug and one of the oldest recreational drugs. Best known as the type of alcohol found in alcoholic beverages, it is also used in thermometers, as a...

 rocket engine
Rocket engine
A rocket engine, or simply "rocket", is a jet engineRocket Propulsion Elements; 7th edition- chapter 1 that uses only propellant mass for forming its high speed propulsive jet. Rocket engines are reaction engines and obtain thrust in accordance with Newton's third law...

 in both the Mark-II X-Racer and Mark-III X-Racer demonstration vehicles.

Super Mod

The Super Mod reusable launch vehicle is a vertical-takeoff, vertical-landing (VTVL)
unmanned rocket which is being developed by Armadillo in 2010-2011. It has been submitted to NASA as a potential suborbital vehicle for use as a suborbital reusable launch vehicle (sRLV) under NASA's Flight Operations Program. It added aerodynamic fairings, partially extendable landing legs with lower aerodynamic drag, and systems improvements to the basic Mod vehicle structure and systems.

Stig

In late 2010, Armadillo started development of a new, longer rocket design designed for lower drag, higher speed high altitude flights, which they named "Stig" in homage of the Top gear driver The Stig
The Stig
The Stig is a character in the British motoring television show Top Gear. The character plays on the anonymity of racing drivers' full-face helmets, with the running joke that nobody knows who, or indeed what, is inside the character's racing suit. The character was the creation of presenter Jeremy...

. This rocket had similar systems, motors, and component weights as the Super Mod vehicles, but was aerodynamically optimized for high altitude flights with long 15 inches (38.1 cm) diameter cylindrical tanks instead of larger spherical tanks.

Staff and funding

Armadillo is headed and has been largely funded by John Carmack, a developer of computer games including the Doom and Quake series
Quake (series)
The Quake series is a line of first-person shooter video games produced by id Software.-Overview:The Quake series is somewhat unusual in that its focus changes frequently; the story of Quake II has nothing to do with Quake, and Quake III Arena has little to do with either of its predecessors...

. During its early days, all of its employees (including Carmack) had other, full-time jobs and contribute their efforts twice weekly to Armadillo on a voluntary basis. Armadillo has a relatively small budget and is not supported by aerospace companies or agencies like NASA
NASA
The National Aeronautics and Space Administration is the agency of the United States government that is responsible for the nation's civilian space program and for aeronautics and aerospace research...

, ESA
European Space Agency
The European Space Agency , established in 1975, is an intergovernmental organisation dedicated to the exploration of space, currently with 18 member states...

, or Boeing
Boeing
The Boeing Company is an American multinational aerospace and defense corporation, founded in 1916 by William E. Boeing in Seattle, Washington. Boeing has expanded over the years, merging with McDonnell Douglas in 1997. Boeing Corporate headquarters has been in Chicago, Illinois since 2001...

. Armadillo Aerospace has publicly declared itself fully self-funded.

In February 2006, Carmack stated that the program so far had cost slightly over $2 million. Even by the standards of X-Prize candidates, this is a low budget. Scaled Composites
Scaled Composites
Scaled Composites is an aerospace company founded by Burt Rutan and currently owned by Northrop Grumman that is located at the Mojave Spaceport, Mojave, California, United States...

 is estimated to have spent $25 million on its SpaceShipOne development program.

On August 8, 2006, Armadillo Aerospace announced that it had reached a sponsorship deal with NVIDIA
NVIDIA
Nvidia is an American global technology company based in Santa Clara, California. Nvidia is best known for its graphics processors . Nvidia and chief rival AMD Graphics Techonologies have dominated the high performance GPU market, pushing other manufacturers to smaller, niche roles...

. While details were sparse, John Carmack said, "There is a chance at this point that I may have written the last personal check I need to for Armadillo."

On April 2, 2008, Carmack offered an updated figure of "total cost to date, about $3.5 million". He estimated that another $2 million would be needed to achieve a manned flight to 100 km using Armadillo's modular design in a "six-pack" configuration.

By 2010, Armadillo had 7 full time employees, and was profitable on ongoing operations (though Carmack was continuing to invest in development efforts).

The company has a mascot armadillo
Armadillo
Armadillos are New World placental mammals, known for having a leathery armor shell. Dasypodidae is the only surviving family in the order Cingulata, part of the superorder Xenarthra along with the anteaters and sloths. The word armadillo is Spanish for "little armored one"...

 named Widget.

Future research

Carmack has stated in his monthly reports and in forum posts that he expects his path to an orbital vehicle to include modular rockets similar to OTRAG
OTRAG
OTRAG , was a German company based in Stuttgart, which planned in the late 1970s and early 1980s to develop an alternative propulsion system for rockets. OTRAG was the first commercial developer and producer of space launch vehicles...

 technology. Lutz Kayser, the founding engineer of OTRAG, visited Armadillo in May, 2006 and loaned Carmack some of their original research hardware.

"I have been corresponding with Lutz for a few months now, and I have learned quite a few things. I seriously considered an OTRAG style massive-cluster-of-cheap-modules orbital design back when we had 98% peroxide (assumed to be a biprop with kerosene), and I have always considered it one of the viable routes to significant reduction in orbital launch costs. After really going over the trades and details with Lutz, I am quite convinced that this is the lowest development cost route to significant orbital capability. Eventually, reusable stages will take over, but I actually think that we can make it all the way to orbit on our current budget by following this path. The individual modules are less complicated than our current vehicles, and I am becoming more and more fond of high production methods over hand crafter prototypes." -- June 2006 Armadillo Aerospace Update


U.S. suborbital spaceship signs up Russian space tourist. 11/10/2010
The U.S. Armadillo Aerospace company, which is developing the suborbital spaceship for space tourist flights, announced on Monday that a Russian has become its first confirmed passenger.
St Petersburg resident Evgeny Kovalev won his ticket to the cosmos in a contest organized by Efes brewery.
http://en.rian.ru/russia/20101011/160912250.html

See also

  • Alt.space
  • List of private spaceflight companies - A compiled list of private spaceflight companies
  • Space Fellowship
    Space Fellowship
    The International Space Fellowship is an international news and information network dedicated to the development of the space industry.The organisation works to report and communicate space news and information to its valued community...

     - Hosts the official Armadillo Aerospace Forum
  • Reusable Vehicle Testing
    Reusable Vehicle Testing
    The Reusable Vehicle Testing project was conducted by the Japanese Space Agency from 1998 until 2003. The project involved a series of experimental vehicles to test repeated flights of a reusable rocket. Four complete vehicles were developed during the project...

     program of the Japanese Space Agency JAXA
  • Commercial Spaceflight Federation
    Commercial Spaceflight Federation
    The Commercial Spaceflight Federation is a private spaceflight industry group, incorporated as an industry association for the purposes of establishing ever higher levels of safety for the commercial human spaceflight industry, sharing best practices and expertise, and promoting the growth of the...


External links

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