Bottle wall
Encyclopedia
Wall
A wall is a usually solid structure that defines and sometimes protects an area. Most commonly, a wall delineates a building and supports its superstructure, separates space in buildings into rooms, or protects or delineates a space in the open air...
made out of glass bottle
Glass Bottles
A glass bottle is a bottle created from glass. Glass bottles can vary in size considerably, but are most commonly found in sizes ranging between about 10ml and 5 liters....
s and binding material.
Bottle Wall Construction
A building construction style which usually uses 1l glassGlass
Glass is an amorphous solid material. Glasses are typically brittle and optically transparent.The most familiar type of glass, used for centuries in windows and drinking vessels, is soda-lime glass, composed of about 75% silica plus Na2O, CaO, and several minor additives...
bottle
Bottle
A bottle is a rigid container with a neck that is narrower than the body and a "mouth". By contrast, a jar has a relatively large mouth or opening. Bottles are often made of glass, clay, plastic, aluminum or other impervious materials, and typically used to store liquids such as water, milk, soft...
s (although mason jar
Mason jar
A Mason jar is a glass jar used in canning to preserve food. They were invented and patented by John Landis Mason, a Philadelphia tinsmith in 1858. They are also called Ball jars, after Ball Corp., a popular and early manufacturer of the jars; fruit jars because they are often used to store...
s, 1/2l glass jug
Jug
Jug may refer to:* Jug , a vessel for liquids* Jug , used for rhythmic bass accompaniment* Jug , cross breed between a Pug and a Jack Russell Terrier...
s, ... may be used as well) as masonry
Masonry
Masonry is the building of structures from individual units laid in and bound together by mortar; the term masonry can also refer to the units themselves. The common materials of masonry construction are brick, stone, marble, granite, travertine, limestone; concrete block, glass block, stucco, and...
units and binds them using adobe
Adobe
Adobe is a natural building material made from sand, clay, water, and some kind of fibrous or organic material , which the builders shape into bricks using frames and dry in the sun. Adobe buildings are similar to cob and mudbrick buildings. Adobe structures are extremely durable, and account for...
, sand
Sand
Sand is a naturally occurring granular material composed of finely divided rock and mineral particles.The composition of sand is highly variable, depending on the local rock sources and conditions, but the most common constituent of sand in inland continental settings and non-tropical coastal...
, cement
Cement
In the most general sense of the word, a cement is a binder, a substance that sets and hardens independently, and can bind other materials together. The word "cement" traces to the Romans, who used the term opus caementicium to describe masonry resembling modern concrete that was made from crushed...
, stucco
Stucco
Stucco or render is a material made of an aggregate, a binder, and water. Stucco is applied wet and hardens to a very dense solid. It is used as decorative coating for walls and ceilings and as a sculptural and artistic material in architecture...
, clay
Clay
Clay is a general term including many combinations of one or more clay minerals with traces of metal oxides and organic matter. Geologic clay deposits are mostly composed of phyllosilicate minerals containing variable amounts of water trapped in the mineral structure.- Formation :Clay minerals...
, plaster
Plaster
Plaster is a building material used for coating walls and ceilings. Plaster starts as a dry powder similar to mortar or cement and like those materials it is mixed with water to form a paste which liberates heat and then hardens. Unlike mortar and cement, plaster remains quite soft after setting,...
, mortar
Mortar (masonry)
Mortar is a workable paste used to bind construction blocks together and fill the gaps between them. The blocks may be stone, brick, cinder blocks, etc. Mortar becomes hard when it sets, resulting in a rigid aggregate structure. Modern mortars are typically made from a mixture of sand, a binder...
or any other joint compound
Joint compound
Joint compound is a white substance similar to plaster used to seal joints between sheets of drywall, primarily in building construction. It is often referred to simply as mud.-Ready-mix lightweight joint compound:...
to result in an intriguing stained-glass like wall. An alternative is to make the bottle wall from 1/2l glass jugs filled with ink and set them up by supporting them between 2 windows.
Construction materials
Foundation (architecture)
A foundation is the lowest and supporting layer of a structure. Foundations are generally divided into two categories: shallow foundations and deep foundations.-Shallow foundations:...
that is set into a trench in the earth to add stability to the wall. The trench is filled with a rubble of pea gravel and then filled in with cement. Rebar
Rebar
A rebar , also known as reinforcing steel, reinforcement steel, rerod, or a deformed bar, is a common steel bar, and is commonly used as a tensioning device in reinforced concrete and reinforced masonry structures holding the concrete in compression...
can be set into the foundation to add structural integrity. Bottle walls range one bottle to two bottles thick. Primitive mixture, such as cob or adobe can be used as mortar
Mortar (masonry)
Mortar is a workable paste used to bind construction blocks together and fill the gaps between them. The blocks may be stone, brick, cinder blocks, etc. Mortar becomes hard when it sets, resulting in a rigid aggregate structure. Modern mortars are typically made from a mixture of sand, a binder...
to bind the bottles. It is thickly spread on the previous layer of bottles followed by the next layer which is pressed into the mixture. Typically two fingers of separation are used as a means of spacing although any kind of spacing can be achieved.
Bottles can also be duct taped together to create a window-type effect. Two similar size bottles can be taped together with the openings allowing a light passage way. This also traps air and creates a small amount of insulation. Filling glass with liquid that will be subjected to freezing and thawing is not a good idea, but is useful if the glass is protected from temperature extremes.
Heat sink
When the bottles are filled with a (dark) liquid, or other dark material, the wall can function as a thermal mass, absorbing solar radiation during the day and radiating it back into the space at night, thus dampening diurnal temperature swings.Binding Mixtures
A typical mortar mix is 3:1 mason sand to a pozzalan (fly ashFly ash
Fly ash is one of the residues generated in combustion, and comprises the fine particles that rise with the flue gases. Ash which does not rise is termed bottom ash. In an industrial context, fly ash usually refers to ash produced during combustion of coal...
) cement mix. Other mixtures could be made from mortar and clay, adobe, cob, sand or cement. Bottle walls are extremely versatile and could be bonded with pretty much anything that can endure its given climate.
Bottle Houses Throughout History
The use of empty vessels in construction dates back at least to ancient Rome, where many structures used empty amphorae embedded in concrete. This was not done for aesthetic reasons, but to lighten the load of upper levels of structures, and also to reduce concrete usage. This technique was used for example in the Circus of MaxentiusCircus of Maxentius
The Circus of Maxentius is an ancient structure in Rome, Italy; it is part of a complex of buildings erected by emperor Maxentius on the Via Appia between AD 306 and 312...
.
It is believed that the first bottle house was constructed in 1902 by William F. Peck in Tonopah, Nevada
Tonopah, Nevada
Tonopah is a census-designated place located in and the county seat of Nye County, Nevada. It is located at the junction of U.S. Routes 6 and 95 approximately mid-way between Las Vegas and Reno....
. The house was built using 10,000 bottles of beer from Jhostetter's Stomach Bitters which were 90% alcohol and 10% opium. The Peck house was demolished in the early 1980s.
Around 1905, Tom Kelly built his house in Rhyolite, Nevada
Rhyolite, Nevada
Rhyolite is a ghost town in Nye County, in the U.S. state of Nevada. It is located in the Bullfrog Hills, about northwest of Las Vegas, near the eastern edge of Death Valley. The town began in early 1905 as one of several mining camps that sprang up after a prospecting discovery in the surrounding...
, using 51,000 beer bottles masoned with adobe. Kelly chose bottles because trees were scarce in the desert. Most of the bottles were Busch beer bottles collected from the 50 bars in this Gold Rush
Gold rush
A gold rush is a period of feverish migration of workers to an area that has had a dramatic discovery of gold. Major gold rushes took place in the 19th century in Australia, Brazil, Canada, South Africa, and the United States, while smaller gold rushes took place elsewhere.In the 19th and early...
town. Rhyolite
Rhyolite, Nevada
Rhyolite is a ghost town in Nye County, in the U.S. state of Nevada. It is located in the Bullfrog Hills, about northwest of Las Vegas, near the eastern edge of Death Valley. The town began in early 1905 as one of several mining camps that sprang up after a prospecting discovery in the surrounding...
became a ghost town by 1920. In 1925, Paramount Pictures
Paramount Pictures
Paramount Pictures Corporation is an American film production and distribution company, located at 5555 Melrose Avenue in Hollywood. Founded in 1912 and currently owned by media conglomerate Viacom, it is America's oldest existing film studio; it is also the last major film studio still...
discovered the Bottle House and had it restored for use in a movie. It then became a museum, but tourism was slow, causing it to close. From 1936-1954, Lewis Murphy took care of the house and hosted tourists. From 1954-1969, Tommy Thompson occupied the house. He tried to make repairs to the house with concrete which, when mixed with the desert heat, caused many bottles to crack (Kelly had used adobe mud).
Knott's Berry Farm
Knott's Berry Farm
Knott's Berry Farm is a theme park in Buena Park, California, now owned by Cedar Fair Entertainment Company, and a line of jams, jellies, preserves, and other specialty food, now part of The J. M. Smucker Company based in Placentia, California....
in Buena Park, California, has a bottle house, made from over 3,000 whiskey bottles, that it uses as an "Indian Trader" store today. The house is a remake of the Rhyolite Bottle House replicated from photos taken by Walter Knott in the early 1950s.
Another famous bottle house site was built by the self taught senior citizen Tressa "Grandma " Prisbrey. Located in Simi Valley California, Bottle Village is lauded by art scholars, The State of California, The National Register of Historic Places and in exhibitions, as a major artistic achievement. Beginning construction in 1956 at age 60, and working until 1981, Tressa "Grandma" Prisbrey transformed her 1/3 acre lot into Bottle Village, an otherworld of shrines, wishing wells, walkways, random constructions, plus 15 life size structures all made from found objects placed in mortar. The name "Bottle Village" comes from the structures themselves - made of tens of thousands of bottles unearthed via daily visits to the dump.
The Washington Court Bottle House in Ohio was made with 9,963 bottles of all sizes and colors. The builder was a bottle collector and, to display his collection, he had them built into this house which was on display at Meyer's Modern Tourist Court. In Alexandria, Louisiana
Alexandria, Louisiana
Alexandria is a city in and the parish seat of Rapides Parish, Louisiana, United States. It lies on the south bank of the Red River in almost the exact geographic center of the state. It is the principal city of the Alexandria metropolitan area which encompasses all of Rapides and Grant parishes....
, there is a bottle-house gift shop that still stands today. The bottle house was constructed by Drew Bridges who used bottles from his drugstore. There are about 3,000 bottles used as masonry units with railroad ties used as the framing structure.
The Kaleva Bottle House
John J. Makinen Bottle House
The John J. Makinen Bottle House is a house built of bottle wall construction in 1941 by John J. Makinen, Sr. It is located in Kaleva, Michigan near Manistee...
in Kaleva, Michigan
Kaleva, Michigan
Kaleva is a village in Manistee County in the U.S. state of Michigan. The population was 509 at the 2000 census.-Geography:*According to the United States Census Bureau, the village has a total area of , all land.*Kaleva is part of Northern Michigan....
, was built by John J. Makinen, Sr.(1871-1942) using over 60,000 bottles laid on their sides with the bottoms toward the exterior. The bottles were mostly from his company, The Northwestern Bottling Works. The house was completed in 1941, but he died before he could move in. The building was purchased by the Kaleva Historical Museum in 1981 and is listed on the National Register of Historical Places. Boston Hills Pet Memorial Park in Boston, Massachusetts, has a bottle wall from 1942. It is part of a small building used for storage. The Wimberley Bottle House in Wimberley, Texas
Wimberley, Texas
Wimberley is a small town in Hays County, Texas, United States. Prior to its incorporation in May 2000, it was a census-designated place . The population was 2,626 at the 2010 census.-History:...
, was constructed using over 9,000 soda bottles. It was built in the early 1960s as part of a pioneer town, a simulated Old West town set to be a tourist attraction/theme park. The house was modeled after Knott's Berry Farm bottlehouse in California.http://www.agilitynut.com/h/otherbh.html
The Heineken WOBO (World Bottle)
As the story goes, Alfred Heineken had an epiphany while on a world tour of Heineken factories. When Heineken was on the CaribbeanCaribbean
The Caribbean is a crescent-shaped group of islands more than 2,000 miles long separating the Gulf of Mexico and the Caribbean Sea, to the west and south, from the Atlantic Ocean, to the east and north...
island of Curaçao
Curaçao
Curaçao is an island in the southern Caribbean Sea, off the Venezuelan coast. The Country of Curaçao , which includes the main island plus the small, uninhabited island of Klein Curaçao , is a constituent country of the Kingdom of the Netherlands...
in 1960, he saw many bottles littering the beach because the island had no economic means of returning the bottles to the bottling plants from which they had come. He was also concerned with the lack of affordable building materials and the inadequate living conditions plaguing Curaçao's lower-class. Envisioning a solution for these problems, he asked Dutch architect N. John Habraken
N. John Habraken
N. John Habraken is a Dutch architect, educator, and theorist. His major contributions are in the field of mass housing and the integration of users and residents into the design process.-Biography:...
to design what he called "a brick
Brick
A brick is a block of ceramic material used in masonry construction, usually laid using various kinds of mortar. It has been regarded as one of the longest lasting and strongest building materials used throughout history.-History:...
that holds beer
Beer
Beer is the world's most widely consumed andprobably oldest alcoholic beverage; it is the third most popular drink overall, after water and tea. It is produced by the brewing and fermentation of sugars, mainly derived from malted cereal grains, most commonly malted barley and malted wheat...
."
Over the next three years, the Heineken WOBO went through a design process. Some of the early designs were of interlocking and self-aligning bottles. The idea derived from a belief that the need for mortar would add complexity and expense to the bottle wall's intended simplicity and affordability. Some designs proved to be effective building materials, but too heavy and slow-forming to be economically produced. Other designs were rejected by Heineken based on aesthetic preferences. In the end, the bottle that was selected was a compromise between the previous designs.
The bottle was designed to be interlocking, laid horizontally and bonded with cement mortar with a silicon additive. A 10 ft (3 m) x 10 ft (3 m) shack would take approximately 1,000 bottles to build. In 1963, 100,000 WOBO's were produced in two sizes, 350 and 500 mm. This size difference was necessary in order to bond the bottles when building a wall, in the same way as a half brick is necessary when building with bricks. Unfortunately, most of them are destroyed and no bottles are left. They are very rare and became a collector's item.
Only two WOBO structures exist and they are both on the Heineken estate in Noordwijk
Noordwijk
Noordwijk is a town and municipality in the western Netherlands, in the province of South Holland. The municipality covers an area of 51.53 km² and had a population of 24,707 in May 2006....
, near Amsterdam
Amsterdam
Amsterdam is the largest city and the capital of the Netherlands. The current position of Amsterdam as capital city of the Kingdom of the Netherlands is governed by the constitution of August 24, 1815 and its successors. Amsterdam has a population of 783,364 within city limits, an urban population...
. The first was a small shed which had a corrugated iron roof and timber
Timber
Timber may refer to:* Timber, a term common in the United Kingdom and Australia for wood materials * Timber, Oregon, an unincorporated community in the U.S...
supports where the builder could not work out how to resolve the junction between necks and bases running in the same direction. Later, a timber
Timber
Timber may refer to:* Timber, a term common in the United Kingdom and Australia for wood materials * Timber, Oregon, an unincorporated community in the U.S...
double garage was renovated with WOBO siding. Alfred Heineken did not develop the WOBO concept further and the idea never got a chance to materialize. Rinus van den Berg, a Dutch industrial & architectural designer, designed several buildings while working with John Habraken in the 1970s. One design was published in Domus, 1976.
Books and publications
- Pawley, Martin. Building for Tomorrow: Putting Waste to Work. San Francisco: Sierra Club BooksSierra Club BooksSierra Club Books is the publishing division of the Sierra Club, founded in 1960 by then Sierra Club President David Brower. Volumes intended for club members had been published prior to 1960. In addition, books under their name had been published before 1960, but done through already established...
, 1982. - Earthship Biotecture Earthship Biotecture. Mar 2007
- Warmke, Annie & Jay. "Building a Vaulted Strawbale Building." Blue Rock Station Publishing, 2006
- Warmke, Annie & Jay. "Building a Plastic Bottle Greenhouse." Blue Rock Station Publishing, 2008