Charles Martin Hall
Encyclopedia
Charles Martin Hall was an American inventor, music enthusiast, and chemist. He is best known for his invention in 1886 of an inexpensive method for producing aluminium
Aluminium
Aluminium or aluminum is a silvery white member of the boron group of chemical elements. It has the symbol Al, and its atomic number is 13. It is not soluble in water under normal circumstances....

, which became the first metal to attain widespread use since the prehistoric discovery of iron
Iron
Iron is a chemical element with the symbol Fe and atomic number 26. It is a metal in the first transition series. It is the most common element forming the planet Earth as a whole, forming much of Earth's outer and inner core. It is the fourth most common element in the Earth's crust...

.

Early years

Charles Martin Hall was born the son of Herman Bassett Hall and Sophronia H. Brooks on December 6, 1863 in Thompson, Ohio
Thompson, Ohio
Thompson, Ohio can refer to:*Thompson Township, Delaware County, Ohio*Thompson Township, Geauga County, Ohio, also the location of the community of Thompson*Thompson Township, Seneca County, Ohio...

. He had one brother and three sisters, one of whom died in infancy. One of his sisters was Julia Brainerd Hall (1859–1925), who helped him in his experiments according to Trescott 1977. His family moved to Oberlin, Ohio
Oberlin, Ohio
Oberlin is a city in Lorain County, Ohio, United States, to the south and west of Cleveland. Oberlin is perhaps best known for being the home of Oberlin College, a liberal arts college and music conservatory with approximately 3,000 students...

 in 1873, and he graduated from Oberlin High School. In 1880 he enrolled in Oberlin College
Oberlin College
Oberlin College is a private liberal arts college in Oberlin, Ohio, noteworthy for having been the first American institution of higher learning to regularly admit female and black students. Connected to the college is the Oberlin Conservatory of Music, the oldest continuously operating...

, where he received a Bachelor of Arts degree in 1885. Hall was encouraged in his scientific experiments, which took place in a woodshed behind his family home, with ideas and materials from Professor Frank Fanning Jewett (1844–1926). The Jewett home is preserved in Oberlin as the Oberlin Heritage Center. The center features an exhibit called Aluminum: The Oberlin Connection, which includes a re-creation of Hall's 1886 woodshed experiment. The Hall House is also preserved in Oberlin, although the woodshed was demolished long ago.

Discovery

He had to fabricate most of his apparatus and prepare his chemicals, and was assisted by his older sister Julia Brainerd Hall (see Craig 1986, CIM Bulletin). The basic invention involves passing an electric current through a bath of alumina dissolved in cryolite
Cryolite
Cryolite is an uncommon mineral identified with the once large deposit at Ivigtût on the west coast of Greenland, depleted by 1987....

, which results in a puddle of aluminum forming in the bottom of the retort. On July 9, 1886, Hall filed for his first patent. This process was also discovered at nearly the same time by the Frenchman Paul Héroult
Paul Héroult
The French scientist Paul Héroult was the inventor of the aluminium electrolysis and of the electric steel furnace. He lived in Thury-Harcourt, Normandy.Christian Bickert said of him...

, and it has come to be known as the Hall-Héroult process
Hall-Héroult process
The Hall–Héroult process is the major industrial process for the production of aluminium. It involves dissolving alumina in molten cryolite, and electrolysing the molten salt bath to obtain pure aluminium metal.-Process:...

.

After failing to find financial backing at home, Hall went to Pittsburgh
Pittsburgh, Pennsylvania
Pittsburgh is the second-largest city in the US Commonwealth of Pennsylvania and the county seat of Allegheny County. Regionally, it anchors the largest urban area of Appalachia and the Ohio River Valley, and nationally, it is the 22nd-largest urban area in the United States...

 where he made contact with the noted metallurgist Alfred E. Hunt. They formed the Reduction Company of Pittsburgh which opened the first large-scale aluminum production plants. The Reduction Company later became the Aluminum Company of America, then Alcoa
Alcoa
Alcoa Inc. is the world's third largest producer of aluminum, behind Rio Tinto Alcan and Rusal. From its operational headquarters in Pittsburgh, Pennsylvania, Alcoa conducts operations in 31 countries...

. Hall was a major stockholder, and became wealthy.

The Hall-Héroult process eventually resulted in reducing the price of aluminum by a factor of 200, making it affordable for many practical uses. By 1900, annual production reached about 8 thousand tons. Today, more aluminum is produced than all other non-ferrous metals combined.

Hall is considered the originator of the American spelling of aluminum. According to Oberlin College, he misspelled it on a handbill publicizing his aluminum refinement process. The process was so revolutionary, and brought the metal to such prominence, that Americans have spelled aluminum with one "i" since. In the United Kingdom and other countries using British spelling
American and British English spelling differences
One of the ways in which American English and British English differ is in spelling.-Historical origins:In the early 18th century, English spelling was not standardized. Differences became noticeable after the publishing of influential dictionaries...

, only aluminium is used. The spelling in virtually all other languages is analogous to the -ium ending.

Hall continued his research and development for the rest of his life and was granted 22 US patents, most on aluminum production. He served on the Oberlin College Board of Trustees. He was vice-president of the Alcoa until his death in 1914 in Daytona, Florida. He died unmarried and childless and was buried in Westwood Cemetery in Oberlin. Hall left the vast majority of his fortune to charity. His generosity contributed to the establishment of the Harvard-Yenching Institute
Harvard-Yenching Institute
Harvard-Yenching Institute is an independent foundation dedicated to advancing higher education in Asia in the humanities and social sciences, with special attention to the study of Asian culture...

, a leading foundation dedicated to advancing higher education in Asia in the humanities and social sciences.

Recognition

Hall eventually became one of Oberlin College's most prominent benefactors. Students are fond of the statue of Hall made of aluminum. Because of its light weight, Hall's statue was once known for its frequent changes of location, often due to student pranks. Today the statue is glued to a large granite block and sits more permanently on the second floor of Oberlin's new science center, where students continue to decorate Hall with appropriate trappings on holidays and other occasions.

Hall won the Perkin Medal
Perkin Medal
The Perkin Medal is an award given annually by the American section of the Society of Chemical Industry to a scientist residing in America for an "innovation in applied chemistry resulting in outstanding commercial development." It is considered the highest honor given in the US industrial chemical...

, the highest award in American industrial chemistry in 1911. In 1997 the production of aluminum metal by electrochemistry discovered by Hall was designated an ACS National Historical Chemical Landmark
ACS National Historical Chemical Landmarks
The National Historic Chemical Landmarks Program was launched by the American Chemical Society in 1992 and has recognized more than 60 landmarks to date. The program celebrates the centrality of chemistry...

.

Patents

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