Fabrication (metal)
Overview
Fabrication as an industrial term refers to building metal structures by cutting, bending, and assembling. The cutting part of fabrication is via saw
ing, shearing
, or chisel
ing (all with manual
and powered
variants); torching with handheld torches (such as oxy-fuel torches
or plasma torch
es); and via CNC
cutters (using a laser
, torch, or water jet
). The bending is via hammer
ing (manual or powered) or via press brakes and similar tools. The assembling (joining of the pieces) is via welding
, binding with adhesive
s, rivet
ing, threaded fasteners
, or even yet more bending in the form of a crimped seam.
Saw
A saw is a tool that uses a hard blade or wire with an abrasive edge to cut through softer materials. The cutting edge of a saw is either a serrated blade or an abrasive...
ing, shearing
Shear (sheet metal)
-Bench shear:A bench shear, also known as a lever shear, is a bench mounted shear with a compound mechanism to increase the mechanical advantage. It is usually used for cutting rough shapes out of medium sized pieces of sheet metal, but cannot do delicate work. For the small shear, it mostly...
, or chisel
Chisel
A chisel is a tool with a characteristically shaped cutting edge of blade on its end, for carving or cutting a hard material such as wood, stone, or metal. The handle and blade of some types of chisel are made of metal or wood with a sharp edge in it.In use, the chisel is forced into the material...
ing (all with manual
Hand tool
A hand tool is a device for performing work on a material or a physical system using only hands. The hand tools can be manually used employing force, or electrically powered, using electrical current...
and powered
Power tool
A power tool is a tool that is actuated by an additional power source and mechanism other than the solely manual labour used with hand tools. The most common types of power tools use electric motors. Internal combustion engines and compressed air are also commonly used...
variants); torching with handheld torches (such as oxy-fuel torches
Oxy-fuel welding and cutting
Oxy-fuel welding and oxy-fuel cutting are processes that use fuel gases and oxygen to weld and cut metals, respectively. French engineers Edmond Fouché and Charles Picard became the first to develop oxygen-acetylene welding in 1903...
or plasma torch
Plasma torch
A plasma torch is a device for generating a directed flow of plasma. The plasma jet can be used for applications including plasma cutting, plasma spraying, and plasma arc waste disposal....
es); and via CNC
Numerical control
Numerical control refers to the automation of machine tools that are operated by abstractly programmed commands encoded on a storage medium, as opposed to controlled manually via handwheels or levers, or mechanically automated via cams alone...
cutters (using a laser
Laser
A laser is a device that emits light through a process of optical amplification based on the stimulated emission of photons. The term "laser" originated as an acronym for Light Amplification by Stimulated Emission of Radiation...
, torch, or water jet
Water jet cutter
A water jet cutter, also known as a waterjet, is a tool capable of slicing into metal or other materials using a jet of water at high velocity and pressure, or a mixture of water and an abrasive substance. The process is essentially the same as water erosion found in nature but greatly accelerated...
). The bending is via hammer
Hammer
A hammer is a tool meant to deliver an impact to an object. The most common uses are for driving nails, fitting parts, forging metal and breaking up objects. Hammers are often designed for a specific purpose, and vary widely in their shape and structure. The usual features are a handle and a head,...
ing (manual or powered) or via press brakes and similar tools. The assembling (joining of the pieces) is via welding
Welding
Welding is a fabrication or sculptural process that joins materials, usually metals or thermoplastics, by causing coalescence. This is often done by melting the workpieces and adding a filler material to form a pool of molten material that cools to become a strong joint, with pressure sometimes...
, binding with adhesive
Adhesive
An adhesive, or glue, is a mixture in a liquid or semi-liquid state that adheres or bonds items together. Adhesives may come from either natural or synthetic sources. The types of materials that can be bonded are vast but they are especially useful for bonding thin materials...
s, rivet
Rivet
A rivet is a permanent mechanical fastener. Before being installed a rivet consists of a smooth cylindrical shaft with a head on one end. The end opposite the head is called the buck-tail. On installation the rivet is placed in a punched or pre-drilled hole, and the tail is upset, or bucked A rivet...
ing, threaded fasteners
Screw
A screw, or bolt, is a type of fastener characterized by a helical ridge, known as an external thread or just thread, wrapped around a cylinder. Some screw threads are designed to mate with a complementary thread, known as an internal thread, often in the form of a nut or an object that has the...
, or even yet more bending in the form of a crimped seam.