Welding
Overview
Fabrication (metal)
Fabrication as an industrial term refers to building metal structures by cutting, bending, and assembling. The cutting part of fabrication is via sawing, shearing, or chiseling ; torching with handheld torches ; and via CNC cutters...
or sculptural
Welded sculpture
Welded sculpture is an art form in which sculpture is made using welding techniques. Welding was increasingly used in sculpture from the 1930s as new industrial processes such as arc welding were adapted to aesthetic purposes...
process
Process (science)
In science, a process is every sequence of changes of a real object/body which is observable using the scientific method. Therefore, all sciences analyze and model processes....
that joins materials, usually metal
Metal
A metal , is an element, compound, or alloy that is a good conductor of both electricity and heat. Metals are usually malleable and shiny, that is they reflect most of incident light...
s or thermoplastic
Thermoplastic
Thermoplastic, also known as a thermosoftening plastic, is a polymer that turns to a liquid when heated and freezes to a very glassy state when cooled sufficiently...
s, by causing coalescence. This is often done by melting
Melting
Melting, or fusion, is a physical process that results in the phase change of a substance from a solid to a liquid. The internal energy of a substance is increased, typically by the application of heat or pressure, resulting in a rise of its temperature to the melting point, at which the rigid...
the workpieces and adding a filler material to form a pool of molten material (the weld pool
Weld pool
thumb|Weld pool diagramWeld pool commonly refers to the dime-sized workable portion of a weld where the base metal has reached its melting point and is ready to be infused with filler material. The weld pool is central to the success of the welding process...
) that cools to become a strong joint, with pressure
Pressure
Pressure is the force per unit area applied in a direction perpendicular to the surface of an object. Gauge pressure is the pressure relative to the local atmospheric or ambient pressure.- Definition :...
sometimes used in conjunction with heat
Heat
In physics and thermodynamics, heat is energy transferred from one body, region, or thermodynamic system to another due to thermal contact or thermal radiation when the systems are at different temperatures. It is often described as one of the fundamental processes of energy transfer between...
, or by itself, to produce the weld. This is in contrast with soldering
Soldering
Soldering is a process in which two or more metal items are joined together by melting and flowing a filler metal into the joint, the filler metal having a lower melting point than the workpiece...
and brazing
Brazing
Brazing is a metal-joining process whereby a filler metal is heated above and distributed between two or more close-fitting parts by capillary action. The filler metal is brought slightly above its melting temperature while protected by a suitable atmosphere, usually a flux...
, which involve melting a lower-melting-point material between the workpieces to form a bond between them, without melting the workpieces.
Many different energy sources can be used for welding, including a gas flame
Fire
Fire is the rapid oxidation of a material in the chemical process of combustion, releasing heat, light, and various reaction products. Slower oxidative processes like rusting or digestion are not included by this definition....
, an electric arc
Electric arc
An electric arc is an electrical breakdown of a gas which produces an ongoing plasma discharge, resulting from a current flowing through normally nonconductive media such as air. A synonym is arc discharge. An arc discharge is characterized by a lower voltage than a glow discharge, and relies on...
, a laser
Laser
A laser is a device that emits light through a process of optical amplification based on the stimulated emission of photons. The term "laser" originated as an acronym for Light Amplification by Stimulated Emission of Radiation...
, an electron beam
Electron beam welding
Electron beam welding is a fusion welding process in which a beam of high-velocity electrons is applied to the materials being joined. The workpieces melt as the kinetic energy of the electrons is transformed into heat upon impact, and the filler metal, if used, also melts to form part of the weld...
, friction
Friction welding
Friction welding is a class of solid-state welding processes that generates heat through mechanical friction between a moving workpiece and a stationary component, with the addition of a lateral force called "upset" to plastically displace and fuse the materials...
, and ultrasound
Ultrasound
Ultrasound is cyclic sound pressure with a frequency greater than the upper limit of human hearing. Ultrasound is thus not separated from "normal" sound based on differences in physical properties, only the fact that humans cannot hear it. Although this limit varies from person to person, it is...
.
