Ferrite (iron)
Encyclopedia
Ferrite or alpha iron is a materials science
Materials science
Materials science is an interdisciplinary field applying the properties of matter to various areas of science and engineering. This scientific field investigates the relationship between the structure of materials at atomic or molecular scales and their macroscopic properties. It incorporates...

 term for iron
Iron
Iron is a chemical element with the symbol Fe and atomic number 26. It is a metal in the first transition series. It is the most common element forming the planet Earth as a whole, forming much of Earth's outer and inner core. It is the fourth most common element in the Earth's crust...

, or a solid solution
Solid solution
A solid solution is a solid-state solution of one or more solutes in a solvent. Such a mixture is considered a solution rather than a compound when the crystal structure of the solvent remains unchanged by addition of the solutes, and when the mixture remains in a single homogeneous phase...

 with iron as the main constituent, with a body centred cubic crystal structure
Crystal structure
In mineralogy and crystallography, crystal structure is a unique arrangement of atoms or molecules in a crystalline liquid or solid. A crystal structure is composed of a pattern, a set of atoms arranged in a particular way, and a lattice exhibiting long-range order and symmetry...

. It is the component which gives steel
Steel
Steel is an alloy that consists mostly of iron and has a carbon content between 0.2% and 2.1% by weight, depending on the grade. Carbon is the most common alloying material for iron, but various other alloying elements are used, such as manganese, chromium, vanadium, and tungsten...

 and cast iron
Cast iron
Cast iron is derived from pig iron, and while it usually refers to gray iron, it also identifies a large group of ferrous alloys which solidify with a eutectic. The color of a fractured surface can be used to identify an alloy. White cast iron is named after its white surface when fractured, due...

 their magnetic properties, and is the classic example of a ferromagnetic
Ferromagnetism
Ferromagnetism is the basic mechanism by which certain materials form permanent magnets, or are attracted to magnets. In physics, several different types of magnetism are distinguished...

 material. Practically speaking, it can be considered pure iron.

It has a strength of 280 N/mm2 and a hardness of approximately 80 Brinell
Brinell scale
The Brinell scale characterizes the indentation hardness of materials through the scale of penetration of an indenter, loaded on a material test-piece. It is one of several definitions of hardness in materials science....

.

Mild steel (carbon steel with up to about 0.2 wt% C) consist mostly of ferrite, with increasing amounts of pearlite
Pearlite
Pearlite is often said to be a two-phased, lamellar structure composed of alternating layers of alpha-ferrite and cementite that occurs in some steels and cast irons...

 (a fine lamellar structure of ferrite and cementite
Cementite
Cementite, also known as iron carbide, is a chemical compound of iron and carbon, with the formula Fe3C . By weight, it is 6.67% carbon and 93.3% iron. It has an orthorhombic crystal structure. It is a hard, brittle material, normally classified as a ceramic in its pure form, though it is more...

) as the carbon content is increased. Since bainite
Bainite
Bainite is an acicular microstructure that forms in steels at temperatures from approximately 250-550°C . First described by E. S. Davenport and Edgar Bain, it is one of the decomposition products that may form when austenite is cooled past a critical temperature of 727 °C...

 (shown as ledeburite on the diagram) and pearlite each have ferrite as a component, any iron-carbon alloy will contain some amount of ferrite if it is allowed to reach equilibrium
Chemical equilibrium
In a chemical reaction, chemical equilibrium is the state in which the concentrations of the reactants and products have not yet changed with time. It occurs only in reversible reactions, and not in irreversible reactions. Usually, this state results when the forward reaction proceeds at the same...

 at room temperature. The exact amount of ferrite will depends on the cooling processes the iron-carbon alloy undergoes as it cools from liquid state.

In pure iron, ferrite is stable below 910 °C (1,670 °F). Above this temperature the face-centred cubic
Cubic crystal system
In crystallography, the cubic crystal system is a crystal system where the unit cell is in the shape of a cube. This is one of the most common and simplest shapes found in crystals and minerals....

 form of iron, austenite
Austenite
Austenite, also known as gamma phase iron, is a metallic non-magnetic allotrope of iron or a solid solution of iron, with an alloying element. In plain-carbon steel, austenite exists above the critical eutectoid temperature of ; other alloys of steel have different eutectoid temperatures...

 (gamma-iron) is stable. Above 1390 °C (2,534 °F), up to the melting point
Melting point
The melting point of a solid is the temperature at which it changes state from solid to liquid. At the melting point the solid and liquid phase exist in equilibrium. The melting point of a substance depends on pressure and is usually specified at standard atmospheric pressure...

 at 1539 °C (2,802.2 °F), the body-centred cubic crystal structure is again the more stable form of delta-ferrite (δ-Fe). Ferrite above the critical temperature A2 (Curie temperature) of 771 °C (1,044.2 K; 1,419.8 °F), where it is paramagnetic rather than ferromagnetic, is beta ferrite
Beta ferrite
Beta ferrite and beta iron are obsolete terms for the paramagnetic form of ferrite . The primary phase of low-carbon or mild steel and most cast irons at room temperature is ferromagnetic ferrite...

 or beta iron (β-Fe). The term beta iron is seldom used because it is crystallographically identical to, and its phase field contiguous with, α-Fe.

Only a very small amount of carbon
Carbon
Carbon is the chemical element with symbol C and atomic number 6. As a member of group 14 on the periodic table, it is nonmetallic and tetravalent—making four electrons available to form covalent chemical bonds...

 can be dissolved in ferrite; the maximum solubility
Solubility
Solubility is the property of a solid, liquid, or gaseous chemical substance called solute to dissolve in a solid, liquid, or gaseous solvent to form a homogeneous solution of the solute in the solvent. The solubility of a substance fundamentally depends on the used solvent as well as on...

 is about 0.02 wt% at 723 °C (1,333.4 °F) and 0.005% carbon at 0 °C (32 °F). This is because carbon dissolves in iron interstitially, with the carbon atoms being about twice the diameter of the interstitial "holes", so that each carbon atom is surrounded by a strong local strain field. Hence the enthalpy
Enthalpy
Enthalpy is a measure of the total energy of a thermodynamic system. It includes the internal energy, which is the energy required to create a system, and the amount of energy required to make room for it by displacing its environment and establishing its volume and pressure.Enthalpy is a...

 of mixing is positive (unfavourable), but the contribution of entropy
Entropy
Entropy is a thermodynamic property that can be used to determine the energy available for useful work in a thermodynamic process, such as in energy conversion devices, engines, or machines. Such devices can only be driven by convertible energy, and have a theoretical maximum efficiency when...

 to the free energy
Thermodynamic free energy
The thermodynamic free energy is the amount of work that a thermodynamic system can perform. The concept is useful in the thermodynamics of chemical or thermal processes in engineering and science. The free energy is the internal energy of a system less the amount of energy that cannot be used to...

 of solution
Solution
In chemistry, a solution is a homogeneous mixture composed of only one phase. In such a mixture, a solute is dissolved in another substance, known as a solvent. The solvent does the dissolving.- Types of solutions :...

 stabilises the structure for low carbon content. 723 °C (1,333.4 °F) also is the minimum temperature at which iron-carbon austenite (0.8 wt% C) is stable; at this temperature there is a eutectoid reaction between ferrite, austenite and cementite.
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