Vacuum packing
Encyclopedia
Vacuum packing or vacuum packaging is a method of packaging that removes air from the package prior to sealing. It can involve both rigid and flexible types of packaging. The intent is usually to remove oxygen from the container to extend the shelf life
of foods and, with flexible package forms, to reduce the volume of the contents and package.
The vacuum environment reduces atmospheric oxygen, limiting the growth of aerobic bacteria or fungi
, and preventing the evaporation
of volatile
components. Vacuum packing is commonly used for long-term storage of dry foods such as cereal
s, nut
s, cured meat
s, cheese
, smoked fish
, coffee
, and potato chips (crisps). It is also for storage of fresh foods such as vegetables, meats, and liquids such as soups in a shorter term because vacuum condition cannot stop bacteria from getting water which can promote their growth.
Vacuum packing is also used to reduce greatly the bulk of non-food items. For example, clothing and bedding can be stored in bags evacuated with a domestic vacuum cleaner
or a dedicated vacuum sealer. This technique is sometimes used to compact household waste, for example where a charge is made for each full bag collected.
Vacuum packaging products using plastic bag
s, can
isters, bottle
s, or mason jar
s are available for home use.
Vacuum packaging delicate food items can be done by using an inert gas, such as nitrogen. This helps prevent crushing fragile items and delicate foods such as potato chips.
can occur. It happens when the surface of the food is dehydrated, and this leads to a dried and leathery appearance. Freezer burn also ruins the flavor and texture of foods. Vacuum packing reduces freezer burn by preventing the food from exposure to the cold, dry air.
. Sous-vide, French
for under vacuum, involves poaching food that is vacuum sealed in a plastic bag.
s can proliferate, potentially causing food safety problems. Vacuum packing is often used in combination with other packaging and food processing techniques.
Shelf life
Shelf life is the length of time that food, drink, medicine, chemicals, and many other perishable items are given before they are considered unsuitable for sale, use, or consumption...
of foods and, with flexible package forms, to reduce the volume of the contents and package.
The vacuum environment reduces atmospheric oxygen, limiting the growth of aerobic bacteria or fungi
Fungus
A fungus is a member of a large group of eukaryotic organisms that includes microorganisms such as yeasts and molds , as well as the more familiar mushrooms. These organisms are classified as a kingdom, Fungi, which is separate from plants, animals, and bacteria...
, and preventing the evaporation
Evaporation
Evaporation is a type of vaporization of a liquid that occurs only on the surface of a liquid. The other type of vaporization is boiling, which, instead, occurs on the entire mass of the liquid....
of volatile
Volatility (chemistry)
In chemistry and physics, volatility is the tendency of a substance to vaporize. Volatility is directly related to a substance's vapor pressure. At a given temperature, a substance with higher vapor pressure vaporizes more readily than a substance with a lower vapor pressure.The term is primarily...
components. Vacuum packing is commonly used for long-term storage of dry foods such as cereal
Cereal
Cereals are grasses cultivated for the edible components of their grain , composed of the endosperm, germ, and bran...
s, nut
Nut (fruit)
A nut is a hard-shelled fruit of some plants having an indehiscent seed. While a wide variety of dried seeds and fruits are called nuts in English, only a certain number of them are considered by biologists to be true nuts...
s, cured meat
Meat
Meat is animal flesh that is used as food. Most often, this means the skeletal muscle and associated fat and other tissues, but it may also describe other edible tissues such as organs and offal...
s, cheese
Cheese
Cheese is a generic term for a diverse group of milk-based food products. Cheese is produced throughout the world in wide-ranging flavors, textures, and forms....
, smoked fish
Fish
Fish are a paraphyletic group of organisms that consist of all gill-bearing aquatic vertebrate animals that lack limbs with digits. Included in this definition are the living hagfish, lampreys, and cartilaginous and bony fish, as well as various extinct related groups...
, coffee
Coffee
Coffee is a brewed beverage with a dark,init brooo acidic flavor prepared from the roasted seeds of the coffee plant, colloquially called coffee beans. The beans are found in coffee cherries, which grow on trees cultivated in over 70 countries, primarily in equatorial Latin America, Southeast Asia,...
, and potato chips (crisps). It is also for storage of fresh foods such as vegetables, meats, and liquids such as soups in a shorter term because vacuum condition cannot stop bacteria from getting water which can promote their growth.
Vacuum packing is also used to reduce greatly the bulk of non-food items. For example, clothing and bedding can be stored in bags evacuated with a domestic vacuum cleaner
Vacuum cleaner
A vacuum cleaner, commonly referred to as a "vacuum," is a device that uses an air pump to create a partial vacuum to suck up dust and dirt, usually from floors, and optionally from other surfaces as well. The dirt is collected by either a dustbag or a cyclone for later disposal...
or a dedicated vacuum sealer. This technique is sometimes used to compact household waste, for example where a charge is made for each full bag collected.
Vacuum packaging products using plastic bag
Plastic bag
A plastic bag, polybag, or pouch is a type of packaging made of thin, flexible, plastic film, nonwoven fabric, or plastic textile. Plastic bags are used for containing and transporting goods such as foods, produce, powders, ice, magazines, comic books, chemicals and waste.Most plastic bags are...
s, can
Can
Can may refer to:-Container:* Aluminum can* Steel can, an airtight tinplate container for storing food and other predominantly liquid products* Beverage can, a can designed to hold a single serving of a beverage* Oil can...
isters, bottle
Bottle
A bottle is a rigid container with a neck that is narrower than the body and a "mouth". By contrast, a jar has a relatively large mouth or opening. Bottles are often made of glass, clay, plastic, aluminum or other impervious materials, and typically used to store liquids such as water, milk, soft...
s, or mason jar
Jar
A jar is a rigid, approximately cylindrical container with a wide mouth or opening. Jars are typically made of glass, ceramic, or plastic. They are used for foods, cosmetics, medications, and chemicals that are relatively thick or viscous...
s are available for home use.
Vacuum packaging delicate food items can be done by using an inert gas, such as nitrogen. This helps prevent crushing fragile items and delicate foods such as potato chips.
External sealers
External vacuum sealers involve a bag being attached to the vacuum-sealing machine externally. The machine will remove the air and seal the bag, which is all done outside the machine.Chamber sealers
Chamber sealers require the entire product to be placed within the machine. Like external sealers, a plastic bag is typically used for packaging. Once the product is placed in the machine, the lid is closed and air is removed. Once the air is removed, the bag is sealed and the atmosphere within the chamber is returned to normal. The lid is then opened and the product removed. Chamber sealers are typically used for higher-volume packaging.Preventing freezer burn
When foods are frozen without preparation, freezer burnFreezer burn
Freezer burn is a condition that occurs when frozen food has been damaged by dehydration and oxidation, due to air reaching the food. It is generally induced by substandard packaging.-Cause and effects:...
can occur. It happens when the surface of the food is dehydrated, and this leads to a dried and leathery appearance. Freezer burn also ruins the flavor and texture of foods. Vacuum packing reduces freezer burn by preventing the food from exposure to the cold, dry air.
Sous-vide cooking
Vacuum packaging also allows for a special cooking method, sous-videSous-vide
Sous-vide is a method of cooking food sealed in airtight plastic bags in a water bath for a long time—72 hours is not unusual—at an accurately determined temperature much lower than normally used for cooking, typically around...
. Sous-vide, French
French language
French is a Romance language spoken as a first language in France, the Romandy region in Switzerland, Wallonia and Brussels in Belgium, Monaco, the regions of Quebec and Acadia in Canada, and by various communities elsewhere. Second-language speakers of French are distributed throughout many parts...
for under vacuum, involves poaching food that is vacuum sealed in a plastic bag.
Food safety
In an oxygen-poor environment, Anaerobic organismAnaerobic organism
An anaerobic organism or anaerobe is any organism that does not require oxygen for growth. It could possibly react negatively and may even die if oxygen is present...
s can proliferate, potentially causing food safety problems. Vacuum packing is often used in combination with other packaging and food processing techniques.
Books
- Yam, K. L., "Encyclopedia of Packaging Technology", John Wiley & Sons, 2009, ISBN 978-0-470-08704-6