Varnish
Encyclopedia
Varnish is a transparent, hard, protective finish or film primarily used in wood finishing
but also for other materials. Varnish is traditionally a combination of a drying oil
, a resin
, and a thinner or solvent
. Varnish finishes are usually glossy
but may be designed to produce satin or semi-gloss sheens by the addition of "flatting" agents. Varnish has little or no colour, is transparent, and has no added pigment
, as opposed to paint
s or wood stain
s, which contain pigment and generally range from opaque
to translucent
. Varnishes are also applied over wood stains as a final step to achieve a film for gloss and protection. Some products are marketed as a combined stain and varnish.
After being applied, the film-forming substances in varnishes either harden directly, as soon as the solvent has fully evaporated, or harden after evaporation of the solvent through certain curing
processes, primarily chemical reaction between oils and oxygen from the air (autoxidation
) and chemical reactions between components of the varnish. Resin varnishes "dry" by evaporation of the solvent and harden almost immediately upon drying. Acrylic
and waterborne varnishes "dry" upon evaporation of the water but experience an extended curing period. Oil, polyurethane, and epoxy varnishes remain liquid even after evaporation of the solvent but quickly begin to cure
, undergoing successive stages from liquid or syrupy, to tacky or sticky, to dry gummy, to "dry to the touch", to hard. Environmental factors such as heat and humidity play a very large role in the drying and curing times of varnishes. In classic varnish the cure rate depends on the type of oil used and, to some extent, on the ratio of oil to resin. The drying and curing time of all varnishes may be sped up by exposure to an energy source such as sunlight
, ultraviolet light, or heat. Many varnishes rely on organic solvents, or on organic oils or resins for their binder; these are highly flammable in their liquid state. All drying oils, certain alkyds, and many single-component polyurethanes produce heat during the curing process. Therefore, oil-soaked rags and paper can smolder or ignite hours after application if they are bunched or piled together, or, for example, placed in a container where the heat cannot dissipate.
ians were well acquainted with the art of varnishing, but its origin appears to be far east of there in India
, China and Japan, where the practice of lacquer
work, a species of varnish application, was known at a very early date. It has been claimed that Japan was acquainted with the art of lacquering by 500 or 600 B.C.
, but the majority of authorities place its first usage there to the 3rd century AD, as an art acquired from their neighbors, the Koreans. The Chinese and Indian peoples probably knew the art much earlier than the Japanese. Varnish and lacquer work are, however, generally treated in the arts as separate and distinct.
, the ancient name of modern Benghazi
in Libya, where the first varnishes were used and where resins from the trees of now-vanished forests were sold. Berenice comes from the Greek words phero (to bring) + nike (victory).
, tung oil
, and walnut oil
. These contain high levels of polyunsaturated fatty acids.
, kauri gum, dammar, copal
, rosin
(pine resin), sandarac
, balsam
, elemi
, mastic
, and others. In the 1900s in Canada, resins from local trees were used to finish pianos. As a result these now antique pianos are considered difficult to refinish. However, shellac can be used over the existing resins provided sufficient time is allowed for thin coats to cure. Thus the original finish can be returned to its original lustre while preserving the colour and age related crackle.
was used as the thinner or solvent, but has been replaced by several mineral based turpentine substitutes such as white spirit
or "paint thinner
", also known as "mineral spirit".
varnishing is a multi-step process involving some or all of the following: primer, sealer, ground, color coats, and clear topcoat. Some systems use a drying oil varnish as described below, while others use spirit (or solvent) varnish. Touchup in repair or restoration is only done with spirit varnish.
Drying oil such as walnut oil or linseed oil may be used in combination with amber
, copal
, rosin
or other resin
s. The oil is prepared by cooking or exposing to air and sunlight. The refined resin is typically available as a translucent solid and is then "run" by cooking or literally melting it in a pot over heat without solvents. The thickened oil and prepared resin are then cooked together and thinned with turpentine (away from open flame) into a brushable solution
.
Some violin finishing systems use vernice bianca
(egg white and gum arabic) as a sealer or ground.
, turpentine, or petroleum
-based. Some resins are soluble in both alcohol and turpentine. Generally, petroleum solvents, i.e. mineral spirits or paint thinner
, can substitute for turpentine. The resins include amber
, dammar, copal
, rosin
, sandarac
, elemi
, benzoin
, mastic
, balsam, shellac
, and a multitude of lacquer
s.
Synthetic
resins such as phenolic resin may be employed as a secondary component in certain varnishes and paints.
Over centuries, many recipes were developed which involved the combination of resins, oils, and other ingredients such as certain waxes. These were believed to impart special tonal qualities to musical instruments and thus were sometimes carefully guarded secrets. The interaction of different ingredients is difficult to predict or reproduce, so expert finishers were often prized professionals.
is a very widely used single component resin varnish that is alcohol soluble. It is not used for outdoor surfaces or where it will come into repeated contact with water such as around a sink or bathtub. The source of shellac resin is a brittle or flaky secretion of the female lac
insect, Kerria lacca
, found in the forests of Assam
and Thailand
and harvested from the bark of the trees where she deposits it to provide a sticky hold on the trunk. Shellac is the basis of French polish
, which for centuries has been the preferred finish for fine furniture. Specified "dewaxed" shellac has been processed to remove the waxy substances from original shellac and can be used as a primer
and sanding-sealer substrate for other finishes such as polyurethanes, alkyds, oils, and acrylics.
Prepared shellac is typically available in "clear" and "amber" (or "orange") varieties, generally as "three pound cut" or three pounds dry shellac to one US gallon of alcohol. Other natural color shades such as ruby and yellow are available from specialty pigment or woodworker's supply outlets. Dry shellac is available as refined flakes, "sticklac," "button lac," or "seedlac." "White pigmented" shellac primer paint is widely available in retail outlets, billed as a fast-drying interior primer "problem solver", in that it adheres to a variety of surfaces and seals off odors and smoke stains. Shellac clean-up may be done either with pure alcohol or with ammonia
cleansers.
for producing a protective film. Alkyd
s are chemically modified vegetable oils which operate well in a wide range of conditions and can be engineered to speed up the cure rate and thus harden faster. Better (and more expensive) exterior varnishes employ alkyds made from high performance oils and contain UV
-absorbers; this improves gloss-retention and extends the lifetime of the finish. Various resins may also be combined with alkyds as part of the formula for typical "oil" varnishes that are commercially available.
or boat
spar
s, to protect the timber from the effects of sea and weather. Spars bend under the load of their sails. The primary requirements were water resistance and also elasticity
, so as to remain adhering as the spars flexed. Elasticity was a pre-condition for weatherproofing too, as a finish that cracked would then allow water through, even if the remaining film was impermeable. Appearance and gloss was of relatively low value, in comparison. Modified tung oil
and phenolic resins are often used.
When first developed, no varnishes had good UV
-resistance. Even after more modern synthetic resins did become resistant, a true spar varnish maintained its elasticity above other virtues, even if this required a compromise in its uv-resistance. Spar varnishes are thus not necessarily the best choice for outdoor woodwork which does not need to bend in service.
Despite this, the widespread perception of "marine products" as "tough" led to domestic outdoor varnishes being brand
ed as "Spar varnish" and sold on the virtue of their weather- and uv-resistance. These claims may be more or less realistic, depending on individual products. Only relatively recently have spar varnishes been available that can offer both effective elasticity and uv-resistance.
and tung oil
, are not true varnishes though often in modern terms they accomplish the same thing. Drying oils cure through an exothermic reaction
between the polyunsaturated portion of the oil and oxygen
from the air. Originally, the term "varnish" referred to finishes that were made entirely of resin dissolved in suitable solvents, either ethanol (alcohol) or turpentine. The advantage to finishers in previous centuries was that resin varnishes had a very rapid cure rate compared to oils; in most cases they are cured practically as soon as the solvent has fully evaporated. By contrast, untreated or "raw" oils may take weeks or months to cure, depending on ambient temperature and other environmental factors. In modern terms, "boiled" or partially polymerized drying oils with added siccatives or dryers (chemical catalysts) have cure times of less than 24 hours. However, certain non-toxic by-products of the curing process are emitted from the oil film even after it is dry to the touch and over a considerable period of time. It has long been a tradition to combine drying oils with resins to obtain favourable features of both substances.
varnishes are typically hard, abrasion-resistant, and durable coatings. They are popular for hardwood
floors but are considered by some wood finishers to be difficult or unsuitable for finishing furniture or other detailed pieces. Polyurethanes are comparable in hardness to certain alkyds but generally form a tougher film. Compared to simple oil or shellac varnishes, polyurethane varnish forms a harder, decidedly tougher and more waterproof film. However, a thick film of ordinary polyurethane may de-laminate if subjected to heat or shock, fracturing the film and leaving white patches. This tendency increases with long exposure to sunlight or when it is applied over soft woods like pine
. This is also in part due to polyurethane's lesser penetration into the wood. Various priming techniques are employed to overcome this problem, including the use of certain oil varnishes, specified "dewaxed" shellac, clear penetrating epoxy
sealer, or "oil-modified" polyurethane designed for the purpose. Polyurethane varnish may also lack the "hand-rubbed" lustre of drying oils such as linseed or tung oil; in contrast, however, it is capable of a much faster and higher "build" of film, accomplishing in two coats what may require multiple applications of oil. Polyurethane may also be applied over a straight oil finish, but because of the relatively slow curing time of oils, the emission of certain chemical byproducts, and the need for exposure to oxygen from the air, care must be taken that the oils are sufficiently cured to accept the polyurethane.
Unlike drying oils and alkyds which cure, after evaporation of the solvent, upon reaction with oxygen from the air, true polyurethane coatings cure after evaporation
of the solvent by a variety of reactions of chemicals within the original mix, or by reaction with moisture
from the air. Certain polyurethane products are "hybrids" and combine different aspects of their parent components. "Oil-modified" polyurethanes, whether water-borne or solvent-borne, are currently the most widely used wood floor finishes.
Exterior use of polyurethane varnish may be problematic due to its heightened susceptibility to deterioration through ultra-violet light exposure. All clear or translucent varnishes, and indeed all film
-polymer
coatings (e.g. paint, stain
, epoxy, synthetic plastic
, etc.) are susceptible to this damage in varying degrees. Pigment
s in paints and stains protect against UV damage. UV-absorbers are added to polyurethane and other varnishes (e.g. spar varnish) to work against UV damage but are decreasingly effective over the course of 2–4 years, depending on the quantity and quality of UV-absorbers added as well as the severity and duration of sun exposure. Water exposure, humidity, temperature extremes, and other environmental factors affect all finishes. By contrast, wooden items retrieved from the Egyptian pyramids
have a new and fresh appearance after 4000 years of storage. Even there, however, fungal colonies were present, and mildew and fungus are another category of entities which attack varnish. In other words, the only coat of varnish with near perfect durability is the one stored in a vacuum, in darkness, at a low and unvarying temperature. Otherwise, care and upkeep are required.
and is not dissolved in alcohol. Lacquer is dissolved in lacquer thinner, which is a highly-flammable solvent typically containing butyl acetate
and xylene
or toluene
. Lacquer is typically sprayed on, within a spray booth that evacuates overspray and minimizes the risk of combustion.
Outside America, the rule of thumb is that a clear wood finish formulated to be sprayed is a lacquer but if it is formulated to be brushed on then it is a varnish. Thus the vast majority of wooden furniture is lacquered.
Lacquer may be considered different from vanish because it can be re-dissolved later by a solvent (such as the one it was dissolved in when it was applied) and does not chemically change to a solid like other varnishes.
varnishes are typically water-borne varnishes with the lowest refractive index
of all finishes and high transparency. They resist yellowing. Acrylics have the advantage of water clean-up and lack of solvent fumes, but typically do not penetrate into wood as well as oils. They sometimes lack the brushability and self-levelling qualities of solvent-based varnishes. Generally they have good UV-resistance.
In the art world, varnishes offer dust-resistance and a harder surface than bare paint – they sometimes have the benefit of ultraviolet light resistors, which help protect artwork from fading in exposure to light. Acrylic varnish should be applied using an isolation coat (a permanent, protective barrier between the painting and the varnish, preferably a soft, glossy gel medium) to make varnish removal and overall conservation easier.
, which is toxic and carcinogenic. The second is that the finish can crack or craze if too many coats are applied.
Wood finishing
Wood finishing refers to the process of embellishing and/or protecting the surface of a wooden material. The process starts with surface preparation, either by sanding by hand , scraping, or planing. Imperfections or nail holes on the surface may be filled using wood putty or pores may be filled...
but also for other materials. Varnish is traditionally a combination of a drying oil
Drying oil
A drying oil is an oil that hardens to a tough, solid film after a period of exposure to air. The oil hardens through a chemical reaction in which the components crosslink by the action of oxygen . Drying oils are a key component of oil paint and some varnishes...
, a resin
Resin
Resin in the most specific use of the term is a hydrocarbon secretion of many plants, particularly coniferous trees. Resins are valued for their chemical properties and associated uses, such as the production of varnishes, adhesives, and food glazing agents; as an important source of raw materials...
, and a thinner or solvent
Solvent
A solvent is a liquid, solid, or gas that dissolves another solid, liquid, or gaseous solute, resulting in a solution that is soluble in a certain volume of solvent at a specified temperature...
. Varnish finishes are usually glossy
Gloss (material appearance)
Gloss is an optical property, which is based on the interaction of light with physical characteristics of a surface. It is actually the ability of a surface to reflect light into the specular direction. The factors that affect gloss are the refractive index of the material, the angle of incident...
but may be designed to produce satin or semi-gloss sheens by the addition of "flatting" agents. Varnish has little or no colour, is transparent, and has no added pigment
Pigment
A pigment is a material that changes the color of reflected or transmitted light as the result of wavelength-selective absorption. This physical process differs from fluorescence, phosphorescence, and other forms of luminescence, in which a material emits light.Many materials selectively absorb...
, as opposed to paint
Paint
Paint is any liquid, liquefiable, or mastic composition which after application to a substrate in a thin layer is converted to an opaque solid film. One may also consider the digital mimicry thereof...
s or wood stain
Wood stain
A wood stain consists of a colorant suspended or dissolved in a 'vehicle' or solvent. The suspension agent can be water, alcohol, petroleum distillate, or the actual finishing agent...
s, which contain pigment and generally range from opaque
Opacity (optics)
Opacity is the measure of impenetrability to electromagnetic or other kinds of radiation, especially visible light. In radiative transfer, it describes the absorption and scattering of radiation in a medium, such as a plasma, dielectric, shielding material, glass, etc...
to translucent
Opacity (optics)
Opacity is the measure of impenetrability to electromagnetic or other kinds of radiation, especially visible light. In radiative transfer, it describes the absorption and scattering of radiation in a medium, such as a plasma, dielectric, shielding material, glass, etc...
. Varnishes are also applied over wood stains as a final step to achieve a film for gloss and protection. Some products are marketed as a combined stain and varnish.
After being applied, the film-forming substances in varnishes either harden directly, as soon as the solvent has fully evaporated, or harden after evaporation of the solvent through certain curing
Curing (chemistry)
Curing is a term in polymer chemistry and process engineering that refers to the toughening or hardening of a polymer material by cross-linking of polymer chains, brought about by chemical additives, ultraviolet radiation, electron beam or heat...
processes, primarily chemical reaction between oils and oxygen from the air (autoxidation
Autoxidation
Autoxidation is any oxidation that occurs in open air or in presence of oxygen and/or UV radiation and forms peroxides and hydroperoxides. A classic example of autoxidation is that of simple ethers like diethyl ether, whose peroxides can be dangerously explosive. It can be considered to be a slow,...
) and chemical reactions between components of the varnish. Resin varnishes "dry" by evaporation of the solvent and harden almost immediately upon drying. Acrylic
Acrylic paint
Acrylic paint is fast drying paint containing pigment suspension in acrylic polymer emulsion. Acrylic paints can be diluted with water, but become water-resistant when dry...
and waterborne varnishes "dry" upon evaporation of the water but experience an extended curing period. Oil, polyurethane, and epoxy varnishes remain liquid even after evaporation of the solvent but quickly begin to cure
Curing (chemistry)
Curing is a term in polymer chemistry and process engineering that refers to the toughening or hardening of a polymer material by cross-linking of polymer chains, brought about by chemical additives, ultraviolet radiation, electron beam or heat...
, undergoing successive stages from liquid or syrupy, to tacky or sticky, to dry gummy, to "dry to the touch", to hard. Environmental factors such as heat and humidity play a very large role in the drying and curing times of varnishes. In classic varnish the cure rate depends on the type of oil used and, to some extent, on the ratio of oil to resin. The drying and curing time of all varnishes may be sped up by exposure to an energy source such as sunlight
Sunlight
Sunlight, in the broad sense, is the total frequency spectrum of electromagnetic radiation given off by the Sun. On Earth, sunlight is filtered through the Earth's atmosphere, and solar radiation is obvious as daylight when the Sun is above the horizon.When the direct solar radiation is not blocked...
, ultraviolet light, or heat. Many varnishes rely on organic solvents, or on organic oils or resins for their binder; these are highly flammable in their liquid state. All drying oils, certain alkyds, and many single-component polyurethanes produce heat during the curing process. Therefore, oil-soaked rags and paper can smolder or ignite hours after application if they are bunched or piled together, or, for example, placed in a container where the heat cannot dissipate.
History
Early varnishes were developed by mixing resin, like pine sap, with a solvent and applying them with a brush to get the golden and hardened effect one sees in today's varnishes. The ancient EgyptAncient Egypt
Ancient Egypt was an ancient civilization of Northeastern Africa, concentrated along the lower reaches of the Nile River in what is now the modern country of Egypt. Egyptian civilization coalesced around 3150 BC with the political unification of Upper and Lower Egypt under the first pharaoh...
ians were well acquainted with the art of varnishing, but its origin appears to be far east of there in India
Ancient India
Ancient India may refer to:* The ancient history of India, which generally includes the ancient history of the Asian Subcontinent, including:*Science and technology in ancient India**Indian mathematics**Astronomy**List of Indian inventions...
, China and Japan, where the practice of lacquer
Lacquer
In a general sense, lacquer is a somewhat imprecise term for a clear or coloured varnish that dries by solvent evaporation and often a curing process as well that produces a hard, durable finish, in any sheen level from ultra matte to high gloss and that can be further polished as required...
work, a species of varnish application, was known at a very early date. It has been claimed that Japan was acquainted with the art of lacquering by 500 or 600 B.C.
Anno Domini
and Before Christ are designations used to label or number years used with the Julian and Gregorian calendars....
, but the majority of authorities place its first usage there to the 3rd century AD, as an art acquired from their neighbors, the Koreans. The Chinese and Indian peoples probably knew the art much earlier than the Japanese. Varnish and lacquer work are, however, generally treated in the arts as separate and distinct.
Etymology
The word "varnish" comes from Latin vernix meaning odorous resin, the etymology of which comes from the Greek BereniceBerenice
Berenice or Berenike is the Ancient Macedonian form for Attic Greek Φερενίκη , meaning "bearer of victory", from φέρω "to bear" + νίκη "victory". Berenika priestess of Demeter in Lete ca. 350 BC is the oldest epigraphical evidence. The name also has the form Bernice...
, the ancient name of modern Benghazi
Benghazi
Benghazi is the second largest city in Libya, the main city of the Cyrenaica region , and the former provisional capital of the National Transitional Council. The wider metropolitan area is also a district of Libya...
in Libya, where the first varnishes were used and where resins from the trees of now-vanished forests were sold. Berenice comes from the Greek words phero (to bring) + nike (victory).
Drying oil
There are many different types of drying oil, including linseed oilLinseed oil
Linseed oil, also known as flaxseed oil, is a clear to yellowish oil obtained from the dried ripe seeds of the flax plant . The oil is obtained by cold pressing, sometimes followed by solvent extraction...
, tung oil
Tung oil
Tung oil or China wood oil is a drying oil obtained by pressing the seed from the nut of the tung tree . As a drying oil, tung oil hardens upon exposure to air. The resulting coating is transparent plastic-like and is exploited in most of its applications, which include wood finishing and the...
, and walnut oil
Walnut oil
Walnut oil is oil extracted from English walnuts . It is about 50% linoleic acid, an essential omega-6 fatty acid. Walnut oil is also a good source of omega-3 fatty acids which are also essential to human nutrition....
. These contain high levels of polyunsaturated fatty acids.
Resin
Resins that are used in varnishes include amberAmber
Amber is fossilized tree resin , which has been appreciated for its color and natural beauty since Neolithic times. Amber is used as an ingredient in perfumes, as a healing agent in folk medicine, and as jewelry. There are five classes of amber, defined on the basis of their chemical constituents...
, kauri gum, dammar, copal
Copal
Copal is a name given to tree resin that is particularly identified with the aromatic resins used by the cultures of pre-Columbian Mesoamerica as ceremonially burned incense and other purposes...
, rosin
Rosin
.Rosin, also called colophony or Greek pitch , is a solid form of resin obtained from pines and some other plants, mostly conifers, produced by heating fresh liquid resin to vaporize the volatile liquid terpene components. It is semi-transparent and varies in color from yellow to black...
(pine resin), sandarac
Sandarac
Sandarac is a resin obtained from the small cypress-like tree Tetraclinis articulata. The tree is native to the northwest of Africa with a notable presence in the Southern Morocco part of the Atlas mountains. The resin exudes naturally on the stems of the tree. It is also gotten by making cuts on...
, balsam
Balsam of Mecca
Balsam of Mecca is a resinous gum of the tree Commiphora gileadensis , native to southern Arabia and also naturalized, in ancient and again in modern times, in ancient Judea/Palestine/Israel. The most famous site of balsam production in the region was the Jewish town of Ein Gedi...
, elemi
Elemi
Canarium luzonicum, commonly known as elemi, is a tree native to the Philippines, and an oleoresin harvested from it.-Uses:Elemi resin is a pale yellow substance, of honey-like consistency. Aromatic elemi oil is steam distilled from the resin. It is a fragrant resin with a sharp pine and lemon-like...
, mastic
Mastic
Pistacia lentiscus is a dioecious evergreen shrub or small tree of the Pistacio genus growing up to tall which is cultivated for its aromatic resin, mainly on the Greek island of Chios.- Description :...
, and others. In the 1900s in Canada, resins from local trees were used to finish pianos. As a result these now antique pianos are considered difficult to refinish. However, shellac can be used over the existing resins provided sufficient time is allowed for thin coats to cure. Thus the original finish can be returned to its original lustre while preserving the colour and age related crackle.
Turpentine or solvent
Traditionally, natural (organic) turpentineTurpentine
Turpentine is a fluid obtained by the distillation of resin obtained from trees, mainly pine trees. It is composed of terpenes, mainly the monoterpenes alpha-pinene and beta-pinene...
was used as the thinner or solvent, but has been replaced by several mineral based turpentine substitutes such as white spirit
White spirit
White spirit [CAS 64475-85-0], also known as Stoddard solvent [CAS 8052-41-3] or mineral spirits, is a paraffin-derived clear, transparent liquid which is a common organic solvent used in painting and decorating. In 1924, an Atlanta dry cleaner named W. J. Stoddard worked with Lloyd E...
or "paint thinner
Paint thinner
A paint thinner is a solvent used to thin oil-based paints or clean up after their use, although all such solvents have other uses. Commercially, "paint thinner" is usually a name for mineral spirits.Products used as paint thinners include:*Mineral spirits...
", also known as "mineral spirit".
Violin
ViolinViolin
The violin is a string instrument, usually with four strings tuned in perfect fifths. It is the smallest, highest-pitched member of the violin family of string instruments, which includes the viola and cello....
varnishing is a multi-step process involving some or all of the following: primer, sealer, ground, color coats, and clear topcoat. Some systems use a drying oil varnish as described below, while others use spirit (or solvent) varnish. Touchup in repair or restoration is only done with spirit varnish.
Drying oil such as walnut oil or linseed oil may be used in combination with amber
Amber
Amber is fossilized tree resin , which has been appreciated for its color and natural beauty since Neolithic times. Amber is used as an ingredient in perfumes, as a healing agent in folk medicine, and as jewelry. There are five classes of amber, defined on the basis of their chemical constituents...
, copal
Copal
Copal is a name given to tree resin that is particularly identified with the aromatic resins used by the cultures of pre-Columbian Mesoamerica as ceremonially burned incense and other purposes...
, rosin
Rosin
.Rosin, also called colophony or Greek pitch , is a solid form of resin obtained from pines and some other plants, mostly conifers, produced by heating fresh liquid resin to vaporize the volatile liquid terpene components. It is semi-transparent and varies in color from yellow to black...
or other resin
Resin
Resin in the most specific use of the term is a hydrocarbon secretion of many plants, particularly coniferous trees. Resins are valued for their chemical properties and associated uses, such as the production of varnishes, adhesives, and food glazing agents; as an important source of raw materials...
s. The oil is prepared by cooking or exposing to air and sunlight. The refined resin is typically available as a translucent solid and is then "run" by cooking or literally melting it in a pot over heat without solvents. The thickened oil and prepared resin are then cooked together and thinned with turpentine (away from open flame) into a brushable solution
Solution
In chemistry, a solution is a homogeneous mixture composed of only one phase. In such a mixture, a solute is dissolved in another substance, known as a solvent. The solvent does the dissolving.- Types of solutions :...
.
Some violin finishing systems use vernice bianca
Vernice bianca
Vernice bianca is a type of sealer varnish used in violin making. It is mainly prepared with a mix of egg white and gum arabic.-Possible preparation:# Melt 20 grams of powdered gum arabic in a water bath# Add a half spoon of honey and let it cool down...
(egg white and gum arabic) as a sealer or ground.
Resin
Most resin or "gum" varnishes consist of a natural, plant- or insect-derived substance dissolved in a solvent, called spirit varnish or solvent varnish. The solvent may be alcoholAlcohol
In chemistry, an alcohol is an organic compound in which the hydroxy functional group is bound to a carbon atom. In particular, this carbon center should be saturated, having single bonds to three other atoms....
, turpentine, or petroleum
Petroleum
Petroleum or crude oil is a naturally occurring, flammable liquid consisting of a complex mixture of hydrocarbons of various molecular weights and other liquid organic compounds, that are found in geologic formations beneath the Earth's surface. Petroleum is recovered mostly through oil drilling...
-based. Some resins are soluble in both alcohol and turpentine. Generally, petroleum solvents, i.e. mineral spirits or paint thinner
Paint thinner
A paint thinner is a solvent used to thin oil-based paints or clean up after their use, although all such solvents have other uses. Commercially, "paint thinner" is usually a name for mineral spirits.Products used as paint thinners include:*Mineral spirits...
, can substitute for turpentine. The resins include amber
Amber
Amber is fossilized tree resin , which has been appreciated for its color and natural beauty since Neolithic times. Amber is used as an ingredient in perfumes, as a healing agent in folk medicine, and as jewelry. There are five classes of amber, defined on the basis of their chemical constituents...
, dammar, copal
Copal
Copal is a name given to tree resin that is particularly identified with the aromatic resins used by the cultures of pre-Columbian Mesoamerica as ceremonially burned incense and other purposes...
, rosin
Rosin
.Rosin, also called colophony or Greek pitch , is a solid form of resin obtained from pines and some other plants, mostly conifers, produced by heating fresh liquid resin to vaporize the volatile liquid terpene components. It is semi-transparent and varies in color from yellow to black...
, sandarac
Sandarac
Sandarac is a resin obtained from the small cypress-like tree Tetraclinis articulata. The tree is native to the northwest of Africa with a notable presence in the Southern Morocco part of the Atlas mountains. The resin exudes naturally on the stems of the tree. It is also gotten by making cuts on...
, elemi
Elemi
Canarium luzonicum, commonly known as elemi, is a tree native to the Philippines, and an oleoresin harvested from it.-Uses:Elemi resin is a pale yellow substance, of honey-like consistency. Aromatic elemi oil is steam distilled from the resin. It is a fragrant resin with a sharp pine and lemon-like...
, benzoin
Benzoin
Benzoin is an organic compound with the formula PhCHCPh. It is a hydroxy ketone attached to two phenyl groups. It appears as off-white crystals, with a light camphor-like odor. Benzoin is synthesized from benzaldehyde in the benzoin condensation...
, mastic
Mastic (plant resin)
Mastic is a resin obtained from the mastic tree . In pharmacies and Nature shops it is called "arabic gum" and "Yemen gum". In Greece it is known as the "tears of Chios," being traditionally produced on that Greek island, and, like other natural resins is produced in "tears" or droplets...
, balsam, shellac
Shellac
Shellac is a resin secreted by the female lac bug, on trees in the forests of India and Thailand. It is processed and sold as dry flakes , which are dissolved in ethyl alcohol to make liquid shellac, which is used as a brush-on colorant, food glaze and wood finish...
, and a multitude of lacquer
Lacquer
In a general sense, lacquer is a somewhat imprecise term for a clear or coloured varnish that dries by solvent evaporation and often a curing process as well that produces a hard, durable finish, in any sheen level from ultra matte to high gloss and that can be further polished as required...
s.
Synthetic
Chemical synthesis
In chemistry, chemical synthesis is purposeful execution of chemical reactions to get a product, or several products. This happens by physical and chemical manipulations usually involving one or more reactions...
resins such as phenolic resin may be employed as a secondary component in certain varnishes and paints.
Over centuries, many recipes were developed which involved the combination of resins, oils, and other ingredients such as certain waxes. These were believed to impart special tonal qualities to musical instruments and thus were sometimes carefully guarded secrets. The interaction of different ingredients is difficult to predict or reproduce, so expert finishers were often prized professionals.
Shellac
ShellacShellac
Shellac is a resin secreted by the female lac bug, on trees in the forests of India and Thailand. It is processed and sold as dry flakes , which are dissolved in ethyl alcohol to make liquid shellac, which is used as a brush-on colorant, food glaze and wood finish...
is a very widely used single component resin varnish that is alcohol soluble. It is not used for outdoor surfaces or where it will come into repeated contact with water such as around a sink or bathtub. The source of shellac resin is a brittle or flaky secretion of the female lac
Lac
Lac is the scarlet resinous secretion of a number of species of insects, namely some of the species of the genera Metatachardia, Laccifer, Tachordiella, Austrotacharidia, Afrotachardina, and Tachardina of the superfamily Coccoidea, of which the most commonly cultivated species is Kerria lacca.The...
insect, Kerria lacca
Kerria lacca
Kerria lacca is a species of scale insect of the family Kerriidae. It is most well known for secreting lac, a scarlet substance that is used for dyeing wool and silk, as a cosmetic, and as a medicinal drug. Kerria lacca insects inhabit trees in colonies of thousands and secrete the resinous...
, found in the forests of Assam
Assam
Assam , also, rarely, Assam Valley and formerly the Assam Province , is a northeastern state of India and is one of the most culturally and geographically distinct regions of the country...
and Thailand
Thailand
Thailand , officially the Kingdom of Thailand , formerly known as Siam , is a country located at the centre of the Indochina peninsula and Southeast Asia. It is bordered to the north by Burma and Laos, to the east by Laos and Cambodia, to the south by the Gulf of Thailand and Malaysia, and to the...
and harvested from the bark of the trees where she deposits it to provide a sticky hold on the trunk. Shellac is the basis of French polish
French polish
French polishing is a wood finishing technique that results in a very high gloss surface, with a deep colour and chatoyancy. French polishing consists of applying many thin coats of shellac dissolved in alcohol using a rubbing pad lubricated with oil...
, which for centuries has been the preferred finish for fine furniture. Specified "dewaxed" shellac has been processed to remove the waxy substances from original shellac and can be used as a primer
Primer (paint)
A primer is a preparatory coating put on materials before painting. Priming ensures better adhesion of paint to the surface, increases paint durability, and provides additional protection for the material being painted.-When primers are used:...
and sanding-sealer substrate for other finishes such as polyurethanes, alkyds, oils, and acrylics.
Prepared shellac is typically available in "clear" and "amber" (or "orange") varieties, generally as "three pound cut" or three pounds dry shellac to one US gallon of alcohol. Other natural color shades such as ruby and yellow are available from specialty pigment or woodworker's supply outlets. Dry shellac is available as refined flakes, "sticklac," "button lac," or "seedlac." "White pigmented" shellac primer paint is widely available in retail outlets, billed as a fast-drying interior primer "problem solver", in that it adheres to a variety of surfaces and seals off odors and smoke stains. Shellac clean-up may be done either with pure alcohol or with ammonia
Ammonia
Ammonia is a compound of nitrogen and hydrogen with the formula . It is a colourless gas with a characteristic pungent odour. Ammonia contributes significantly to the nutritional needs of terrestrial organisms by serving as a precursor to food and fertilizers. Ammonia, either directly or...
cleansers.
Alkyd
Typically, modern commercially produced varnishes employ some form of alkydAlkyd
An alkyd is a polyester modified by the addition of fatty acids and other components. They are derived from polyols and a dicarboxylic acid or carboxylic acid anhydride. The term alkyd is a modification of the original name "alcid", reflecting the fact that they are derived from alcohol and...
for producing a protective film. Alkyd
Alkyd
An alkyd is a polyester modified by the addition of fatty acids and other components. They are derived from polyols and a dicarboxylic acid or carboxylic acid anhydride. The term alkyd is a modification of the original name "alcid", reflecting the fact that they are derived from alcohol and...
s are chemically modified vegetable oils which operate well in a wide range of conditions and can be engineered to speed up the cure rate and thus harden faster. Better (and more expensive) exterior varnishes employ alkyds made from high performance oils and contain UV
Ultraviolet
Ultraviolet light is electromagnetic radiation with a wavelength shorter than that of visible light, but longer than X-rays, in the range 10 nm to 400 nm, and energies from 3 eV to 124 eV...
-absorbers; this improves gloss-retention and extends the lifetime of the finish. Various resins may also be combined with alkyds as part of the formula for typical "oil" varnishes that are commercially available.
Spar varnish
Spar varnish (also called marine varnish) was originally intended for use on shipShip
Since the end of the age of sail a ship has been any large buoyant marine vessel. Ships are generally distinguished from boats based on size and cargo or passenger capacity. Ships are used on lakes, seas, and rivers for a variety of activities, such as the transport of people or goods, fishing,...
or boat
Boat
A boat is a watercraft of any size designed to float or plane, to provide passage across water. Usually this water will be inland or in protected coastal areas. However, boats such as the whaleboat were designed to be operated from a ship in an offshore environment. In naval terms, a boat is a...
spar
Spar
In sailing, a spar is a pole of wood, metal or lightweight materials such as carbon fiber used on a sailing vessel. Spars of all types In sailing, a spar is a pole of wood, metal or lightweight materials such as carbon fiber used on a sailing vessel. Spars of all types In sailing, a spar is a...
s, to protect the timber from the effects of sea and weather. Spars bend under the load of their sails. The primary requirements were water resistance and also elasticity
Elasticity (physics)
In physics, elasticity is the physical property of a material that returns to its original shape after the stress that made it deform or distort is removed. The relative amount of deformation is called the strain....
, so as to remain adhering as the spars flexed. Elasticity was a pre-condition for weatherproofing too, as a finish that cracked would then allow water through, even if the remaining film was impermeable. Appearance and gloss was of relatively low value, in comparison. Modified tung oil
Tung oil
Tung oil or China wood oil is a drying oil obtained by pressing the seed from the nut of the tung tree . As a drying oil, tung oil hardens upon exposure to air. The resulting coating is transparent plastic-like and is exploited in most of its applications, which include wood finishing and the...
and phenolic resins are often used.
When first developed, no varnishes had good UV
Ultraviolet
Ultraviolet light is electromagnetic radiation with a wavelength shorter than that of visible light, but longer than X-rays, in the range 10 nm to 400 nm, and energies from 3 eV to 124 eV...
-resistance. Even after more modern synthetic resins did become resistant, a true spar varnish maintained its elasticity above other virtues, even if this required a compromise in its uv-resistance. Spar varnishes are thus not necessarily the best choice for outdoor woodwork which does not need to bend in service.
Despite this, the widespread perception of "marine products" as "tough" led to domestic outdoor varnishes being brand
Brand
The American Marketing Association defines a brand as a "Name, term, design, symbol, or any other feature that identifies one seller's good or service as distinct from those of other sellers."...
ed as "Spar varnish" and sold on the virtue of their weather- and uv-resistance. These claims may be more or less realistic, depending on individual products. Only relatively recently have spar varnishes been available that can offer both effective elasticity and uv-resistance.
Drying Oils
By definition, drying oils, such as linseedLinseed oil
Linseed oil, also known as flaxseed oil, is a clear to yellowish oil obtained from the dried ripe seeds of the flax plant . The oil is obtained by cold pressing, sometimes followed by solvent extraction...
and tung oil
Tung oil
Tung oil or China wood oil is a drying oil obtained by pressing the seed from the nut of the tung tree . As a drying oil, tung oil hardens upon exposure to air. The resulting coating is transparent plastic-like and is exploited in most of its applications, which include wood finishing and the...
, are not true varnishes though often in modern terms they accomplish the same thing. Drying oils cure through an exothermic reaction
Exothermic reaction
An exothermic reaction is a chemical reaction that releases energy in the form of light or heat. It is the opposite of an endothermic reaction. Expressed in a chemical equation:-Overview:...
between the polyunsaturated portion of the oil and oxygen
Oxygen
Oxygen is the element with atomic number 8 and represented by the symbol O. Its name derives from the Greek roots ὀξύς and -γενής , because at the time of naming, it was mistakenly thought that all acids required oxygen in their composition...
from the air. Originally, the term "varnish" referred to finishes that were made entirely of resin dissolved in suitable solvents, either ethanol (alcohol) or turpentine. The advantage to finishers in previous centuries was that resin varnishes had a very rapid cure rate compared to oils; in most cases they are cured practically as soon as the solvent has fully evaporated. By contrast, untreated or "raw" oils may take weeks or months to cure, depending on ambient temperature and other environmental factors. In modern terms, "boiled" or partially polymerized drying oils with added siccatives or dryers (chemical catalysts) have cure times of less than 24 hours. However, certain non-toxic by-products of the curing process are emitted from the oil film even after it is dry to the touch and over a considerable period of time. It has long been a tradition to combine drying oils with resins to obtain favourable features of both substances.
Polyurethane
PolyurethanePolyurethane
A polyurethane is any polymer composed of a chain of organic units joined by carbamate links. Polyurethane polymers are formed through step-growth polymerization, by reacting a monomer with another monomer in the presence of a catalyst.Polyurethanes are...
varnishes are typically hard, abrasion-resistant, and durable coatings. They are popular for hardwood
Hardwood
Hardwood is wood from angiosperm trees . It may also be used for those trees themselves: these are usually broad-leaved; in temperate and boreal latitudes they are mostly deciduous, but in tropics and subtropics mostly evergreen.Hardwood contrasts with softwood...
floors but are considered by some wood finishers to be difficult or unsuitable for finishing furniture or other detailed pieces. Polyurethanes are comparable in hardness to certain alkyds but generally form a tougher film. Compared to simple oil or shellac varnishes, polyurethane varnish forms a harder, decidedly tougher and more waterproof film. However, a thick film of ordinary polyurethane may de-laminate if subjected to heat or shock, fracturing the film and leaving white patches. This tendency increases with long exposure to sunlight or when it is applied over soft woods like pine
Pine
Pines are trees in the genus Pinus ,in the family Pinaceae. They make up the monotypic subfamily Pinoideae. There are about 115 species of pine, although different authorities accept between 105 and 125 species.-Etymology:...
. This is also in part due to polyurethane's lesser penetration into the wood. Various priming techniques are employed to overcome this problem, including the use of certain oil varnishes, specified "dewaxed" shellac, clear penetrating epoxy
Epoxy
Epoxy, also known as polyepoxide, is a thermosetting polymer formed from reaction of an epoxide "resin" with polyamine "hardener". Epoxy has a wide range of applications, including fiber-reinforced plastic materials and general purpose adhesives....
sealer, or "oil-modified" polyurethane designed for the purpose. Polyurethane varnish may also lack the "hand-rubbed" lustre of drying oils such as linseed or tung oil; in contrast, however, it is capable of a much faster and higher "build" of film, accomplishing in two coats what may require multiple applications of oil. Polyurethane may also be applied over a straight oil finish, but because of the relatively slow curing time of oils, the emission of certain chemical byproducts, and the need for exposure to oxygen from the air, care must be taken that the oils are sufficiently cured to accept the polyurethane.
Unlike drying oils and alkyds which cure, after evaporation of the solvent, upon reaction with oxygen from the air, true polyurethane coatings cure after evaporation
Evaporation
Evaporation is a type of vaporization of a liquid that occurs only on the surface of a liquid. The other type of vaporization is boiling, which, instead, occurs on the entire mass of the liquid....
of the solvent by a variety of reactions of chemicals within the original mix, or by reaction with moisture
Moisture
Humidity is the amount of moisture the air can hold before it rains. Moisture refers to the presence of a liquid, especially water, often in trace amounts...
from the air. Certain polyurethane products are "hybrids" and combine different aspects of their parent components. "Oil-modified" polyurethanes, whether water-borne or solvent-borne, are currently the most widely used wood floor finishes.
Exterior use of polyurethane varnish may be problematic due to its heightened susceptibility to deterioration through ultra-violet light exposure. All clear or translucent varnishes, and indeed all film
Film
A film, also called a movie or motion picture, is a series of still or moving images. It is produced by recording photographic images with cameras, or by creating images using animation techniques or visual effects...
-polymer
Polymer
A polymer is a large molecule composed of repeating structural units. These subunits are typically connected by covalent chemical bonds...
coatings (e.g. paint, stain
Wood stain
A wood stain consists of a colorant suspended or dissolved in a 'vehicle' or solvent. The suspension agent can be water, alcohol, petroleum distillate, or the actual finishing agent...
, epoxy, synthetic plastic
Plastic
A plastic material is any of a wide range of synthetic or semi-synthetic organic solids used in the manufacture of industrial products. Plastics are typically polymers of high molecular mass, and may contain other substances to improve performance and/or reduce production costs...
, etc.) are susceptible to this damage in varying degrees. Pigment
Pigment
A pigment is a material that changes the color of reflected or transmitted light as the result of wavelength-selective absorption. This physical process differs from fluorescence, phosphorescence, and other forms of luminescence, in which a material emits light.Many materials selectively absorb...
s in paints and stains protect against UV damage. UV-absorbers are added to polyurethane and other varnishes (e.g. spar varnish) to work against UV damage but are decreasingly effective over the course of 2–4 years, depending on the quantity and quality of UV-absorbers added as well as the severity and duration of sun exposure. Water exposure, humidity, temperature extremes, and other environmental factors affect all finishes. By contrast, wooden items retrieved from the Egyptian pyramids
Egyptian pyramids
The Egyptian pyramids are ancient pyramid-shaped masonry structures located in Egypt.There are 138 pyramids discovered in Egypt as of 2008. Most were built as tombs for the country's Pharaohs and their consorts during the Old and Middle Kingdom periods.The earliest known Egyptian pyramids are found...
have a new and fresh appearance after 4000 years of storage. Even there, however, fungal colonies were present, and mildew and fungus are another category of entities which attack varnish. In other words, the only coat of varnish with near perfect durability is the one stored in a vacuum, in darkness, at a low and unvarying temperature. Otherwise, care and upkeep are required.
Lacquer
The word lacquer refers to quick-drying, solvent-based varnishes or paints. Although their names may be similarly derived, lacquer is not the same as shellacShellac
Shellac is a resin secreted by the female lac bug, on trees in the forests of India and Thailand. It is processed and sold as dry flakes , which are dissolved in ethyl alcohol to make liquid shellac, which is used as a brush-on colorant, food glaze and wood finish...
and is not dissolved in alcohol. Lacquer is dissolved in lacquer thinner, which is a highly-flammable solvent typically containing butyl acetate
Butyl acetate
n-Butyl acetate, also known as butyl ethanoate, is an organic compound commonly used as a solvent in the production of lacquers and other products. It is also used as a synthetic fruit flavoring in foods such as candy, ice cream, cheeses, and baked goods. Butyl acetate is found in many types of...
and xylene
Xylene
Xylene encompasses three isomers of dimethylbenzene. The isomers are distinguished by the designations ortho- , meta- , and para- , which specify to which carbon atoms the two methyl groups are attached...
or toluene
Toluene
Toluene, formerly known as toluol, is a clear, water-insoluble liquid with the typical smell of paint thinners. It is a mono-substituted benzene derivative, i.e., one in which a single hydrogen atom from the benzene molecule has been replaced by a univalent group, in this case CH3.It is an aromatic...
. Lacquer is typically sprayed on, within a spray booth that evacuates overspray and minimizes the risk of combustion.
Outside America, the rule of thumb is that a clear wood finish formulated to be sprayed is a lacquer but if it is formulated to be brushed on then it is a varnish. Thus the vast majority of wooden furniture is lacquered.
Lacquer may be considered different from vanish because it can be re-dissolved later by a solvent (such as the one it was dissolved in when it was applied) and does not chemically change to a solid like other varnishes.
Acrylic
AcrylicAcryl group
In organic chemistry, the acryloyl group is the functional group with structure H2C=CH–C–; it is the acyl group derived from acrylic acid. The preferred IUPAC name for the group is prop-2-enoyl, and it is also known as acrylyl or simply acryl...
varnishes are typically water-borne varnishes with the lowest refractive index
Refractive index
In optics the refractive index or index of refraction of a substance or medium is a measure of the speed of light in that medium. It is expressed as a ratio of the speed of light in vacuum relative to that in the considered medium....
of all finishes and high transparency. They resist yellowing. Acrylics have the advantage of water clean-up and lack of solvent fumes, but typically do not penetrate into wood as well as oils. They sometimes lack the brushability and self-levelling qualities of solvent-based varnishes. Generally they have good UV-resistance.
In the art world, varnishes offer dust-resistance and a harder surface than bare paint – they sometimes have the benefit of ultraviolet light resistors, which help protect artwork from fading in exposure to light. Acrylic varnish should be applied using an isolation coat (a permanent, protective barrier between the painting and the varnish, preferably a soft, glossy gel medium) to make varnish removal and overall conservation easier.
Two-Part
Various epoxies have been formulated as varnishes or floor finishes whereby two components are mixed directly before application. Often, the two parts are of equal volume and are referred to as "part A" and "part B". True polyurethanes are two-part systems. All two-part epoxies have a "pot-life" or "working time" during which the epoxy can be used. Usually the pot-life is a matter of a few hours but is also highly temperature dependent. Both water-borne and solvent based epoxies are used.Conversion
Used when a fast-curing, tough, hard finish is desired, such as for kitchen cabinets and office furniture. Comes in two parts - a resin and an acid catalyst. The first is a blend of an amino resin and an alkyd. The acid catalyst is added right before application in a set ratio determined by the manufacturer. Most produce minimal yellowing. There are, however, two downsides to this finish. The first is that as the finish cures, it gives off formaldehydeFormaldehyde
Formaldehyde is an organic compound with the formula CH2O. It is the simplest aldehyde, hence its systematic name methanal.Formaldehyde is a colorless gas with a characteristic pungent odor. It is an important precursor to many other chemical compounds, especially for polymers...
, which is toxic and carcinogenic. The second is that the finish can crack or craze if too many coats are applied.
See also
- The Artist's Handbook of Materials and TechniquesThe Artist's Handbook of Materials and TechniquesThe Artist's Handbook of Materials and Techniques is a reference book by Ralph Mayer. Intended by the author for use by professional artists, it deals mostly with the chemical and physical properties of traditional painterly materials such as oil, tempera, and solvents...
- Desert varnishDesert varnishDesert varnish, or rock varnish is a orange-yellow to black coating found on exposed rock surfaces in arid environments. Desert varnish is usually around one micron thick and present nanometre-scale layering...
- Tack clothTack clothTack cloth is a specialized type of wiping cloth that is treated with a 'tacky' material...
- UV CoatingUV Coating"UV coating" refers to surface treatments which are either cured by ultraviolet radiation, or protect the underlying material from its harmful effects.-Ultra-violet coating of paper:...
- print finishing - BrightworkBrightworkOn boats, particularly wooden boats, brightwork is exposed metal and varnished woodworking, though amongst the yachting set it more often refers to the woodwork. The metal is usually brass or bronze that is kept polished, or stainless steel, which requires less maintenance...
External links
- Tung and Linseed Oils by Steven D. Russel