A feedwater heater is a power plant component used to pre-heat water delivered to a steam

Steam

Steam is the technical term for water vapor, the gaseous phase of water, which is formed when water boils. In common language it is often used to refer to the visible mist of water droplets formed as this water vapor condenses in the presence of cooler air...

 generating boiler

Boiler

A boiler is a closed vessel in which water or other fluid is heated. The heated or vaporized fluid exits the boiler for use in various processes or heating applications.-Materials:...

. Preheating the feedwater reduces the irreversibilities involved in steam generation and therefore improves the thermodynamic efficiency of the system. This reduces plant operating costs and also helps to avoid thermal shock

Thermal shock

Thermal shock is the name given to cracking as a result of rapid temperature change. Glass and ceramic objects are particularly vulnerable to this form of failure, due to their low toughness, low thermal conductivity, and high thermal expansion coefficients...

 to the boiler metal when the feedwater is introduced back into the steam cycle. Many of the locomotive systems are ACFI type.

In a steam power plant (usually modeled as a modified Rankine cycle

Rankine cycle

The Rankine cycle is a cycle that converts heat into work. The heat is supplied externally to a closed loop, which usually uses water. This cycle generates about 90% of all electric power used throughout the world, including virtually all solar thermal, biomass, coal and nuclear power plants. It is...

), feedwater heaters allow the feedwater to be brought up to the saturation temperature very gradually. This minimizes the inevitable irreversibilities associated with heat transfer to the working fluid (water). See the article on the Second Law of Thermodynamics

Second law of thermodynamics

The second law of thermodynamics is an expression of the tendency that over time, differences in temperature, pressure, and chemical potential equilibrate in an isolated physical system. From the state of thermodynamic equilibrium, the law deduced the principle of the increase of entropy and...

 for a further discussion of such irreversibilities.

Cycle discussion and explanation

The energy used to heat the feedwater is usually derived from steam extracted between the stages of the steam turbine

Steam turbine

A steam turbine is a mechanical device that extracts thermal energy from pressurized steam, and converts it into rotary motion. Its modern manifestation was invented by Sir Charles Parsons in 1884....

. Therefore, the steam that would be used to perform expansion work in the turbine (and therefore generate power) is not utilized for that purpose. The percentage of the total cycle steam mass flow used for the feedwater heater is termed the extraction fraction and must be carefully optimized for maximum power plant thermal efficiency

Thermal efficiency

In thermodynamics, the thermal efficiency is a dimensionless performance measure of a device that uses thermal energy, such as an internal combustion engine, a boiler, a furnace, or a refrigerator for example.-Overview:...

 since increasing this fraction causes a decrease in turbine power output.

Feedwater heaters can also be open and closed heat exchangers. An open feedwater heater is merely a direct-contact heat exchanger in which extracted steam is allowed to mix with the feedwater. This kind of heater will normally require a feed pump at both the feed inlet and outlet since the pressure in the heater is between the boiler pressure and the condenser pressure. A deaerator

Deaerator

A deaerator is a device that is widely used for the removal of oxygen and other dissolved gases from the feedwater to steam-generating boilers. In particular, dissolved oxygen in boiler feedwaters will cause serious corrosion damage in steam systems by attaching to the walls of metal piping and...

 is a special case of the open feedwater heater which is specifically designed to remove non-condensable gases from the feedwater.

Closed feedwater heaters are typically shell and tube heat exchanger

Shell and tube heat exchanger

A shell and tube heat exchanger is a class of heat exchanger designs. It is the most common type of heat exchanger in oil refineries and other large chemical processes, and is suited for higher-pressure applications. As its name implies, this type of heat exchanger consists of a shell with a...

s where the feedwater passes throughout the tubes and is heated by turbine extraction steam. These do not require separate pumps before and after the heater to boost the feedwater to the pressure of the extracted steam as with an open heater. However, the extracted steam (which is most likely almost fully condensed after heating the feedwater) must then be throttled to the condenser pressure, an isenthalpic process that results in some entropy

Entropy

Entropy is a thermodynamic property that can be used to determine the energy available for useful work in a thermodynamic process, such as in energy conversion devices, engines, or machines. Such devices can only be driven by convertible energy, and have a theoretical maximum efficiency when...

 gain with a slight penalty on overall cycle efficiency.

Many power plants incorporate a number of feedwater heaters and may use both open and closed components.

Feedwater heaters are used in both fossil- and nuclear-fueled power plants. Smaller versions have also been installed on steam locomotive

Steam locomotive

A steam locomotive is a railway locomotive that produces its power through a steam engine. These locomotives are fueled by burning some combustible material, usually coal, wood or oil, to produce steam in a boiler, which drives the steam engine...

s, portable engine

Portable engine

A portable engine is a small steam engine, mounted on wheels or skids, which is used for driving machinery using a belt from its flywheel. It is not self-propelled and is towed to the work site by horses or bullocks, or even a traction engine. Portable engines were used mainly for driving...

s and stationary engine

Stationary engine

A stationary engine is an engine whose framework does not move. It is normally used not to propel a vehicle but to drive a piece of immobile equipment such as a pump or power tool. They may be powered by steam; or oil-burning or internal combustion engines....

s. An economiser serves a similar purpose to a feedwater heater, but is technically different. Instead of using actual cycle steam for heating, it uses the lowest-temperature flue gas

Flue gas

Flue gas is the gas exiting to the atmosphere via a flue, which is a pipe or channel for conveying exhaust gases from a fireplace, oven, furnace, boiler or steam generator. Quite often, the flue gas refers to the combustion exhaust gas produced at power plants...

 from the furnace

Furnace

A furnace is a device used for heating. The name derives from Latin fornax, oven.In American English and Canadian English, the term furnace on its own is generally used to describe household heating systems based on a central furnace , and sometimes as a synonym for kiln, a device used in the...

(and therefore does not apply to nuclear plants) to heat the water before it enters the boiler proper. This allows for the heat transfer between the furnace and the feedwater to occur across a smaller average temperature gradient (for the steam generator as a whole). System efficiency is therefore further increased when viewed with respect to actual energy content of the fuel.