Curtain wall
Encyclopedia
A curtain wall is an outer covering of a building in which the outer walls are non-structural, but merely keep out the weather. As the curtain wall is non-structural it can be made of a lightweight material reducing construction costs. When glass is used as the curtain wall, a great advantage is that natural light can penetrate deeper within the building. The curtain wall façade
does not carry any dead load weight from the building other than its own dead load weight. The wall transfers horizontal wind loads that are incident upon it to the main building structure through connections at floors or columns of the building. A curtain wall
is designed to resist air and water infiltration, sway induced by wind and seismic forces acting on the building, and its own dead load weight forces.
Curtain walls are typically designed with extruded aluminum members, although the first curtain walls were made of steel. The aluminium frame is typically infilled with glass, which provides an architecturally pleasing building, as well as benefits such as daylighting
. However, parameters related to solar gain control such as thermal comfort
and visual comfort are more difficult to control when using highly-glazed curtain walls. Other common infill
s include: stone veneer, metal panels, louver
s, and operable windows or vents.
Curtain walls differ from store-front systems in that they are designed to span multiple floors, and take into consideration design requirements such as: thermal expansion and contraction; building sway
and movement; water diversion; and thermal efficiency for cost-effective heating, cooling, and lighting in the building.
and later reinforced concrete
allowed relatively small columns to support large loads and the exterior walls of buildings were no longer required for structural support. The exterior walls could be non-load bearing and thus much lighter and more open than the masonry load bearing walls of the past. This gave way to increased use of glass as an exterior façade and the modern day curtain wall was born.
Rigid structures needed for curtain walls can also be made with wood, but tall trees had been scarce in western Europe since the middle ages. So when larger glass panels were being created during the 18th century, the first true curtain walls were built in the Ottoman empire, where wood construction was still at a high, and not in the Industrialsing west.
Oriel Chambers
in Liverpool
, England
, was the world's first metal framed glass curtain walled building in 1864, followed by 16 Cook Street
, Liverpool
, in 1866. Both buildings were designed and built by local architect Peter Ellis
. The extensive glass walls allowed light to penetrate further into the building utilising more floor space and reducing lighting costs in short winter months. Oriel Chambers
comprises 43000 sq ft (3,994.8 m²) set over a maximum of five floors as the elevator had not been invented.
Some of the first curtain walls were made with steel mullions and the plate glass was attached to the mullions with asbestos or fiberglass modified glazing compound. Eventually silicone
sealant
s or glazing tape were substituted. Some designs included an outer cap to hold the glass in place and to protect the integrity of the seals. The first curtain wall
installed in New York City
was this type of construction. Earlier modernist examples are the Bauhaus
in Dessau
and the Hallidie Building
in San Francisco.
The 1970s began the widespread use of aluminum extrusion
s for mullions. Aluminum offers the unique advantage of being able to be easily extruded into nearly any shape required for design and aesthetic purposes. Today, the design complexity and shapes available are nearly limitless. Custom shapes can be designed and manufactured with relative ease.
Similarly, sealing methods and types have evolved over the years, and as a result, today’s curtain walls are high performance systems which require little maintenance.
Dead load
Dead load is defined as the weight of structural elements and the permanent features on the structure. In the case of curtain walls, this load is made up of the weight of the mullions, anchors and other structural components of the curtain wall, as well as the weight of the infill material. Additional dead loads imposed on the curtain wall, such as sunshades, must be accounted for in the design of the curtain wall components and anchors.
Wind load
Wind load acting on the building is the result of wind blowing on the building. This wind
pressure
must be resisted by the curtain wall system since it envelops and protects the building. Wind loads vary greatly throughout the world, with the largest wind loads being near the coast in hurricane-prone regions. For each project location, building code
s specify the required design wind loads. Often, a wind tunnel
study is performed on large or unusually shaped buildings. A scale model of the building and the surrounding vicinity is built and placed in a wind tunnel to determine the wind pressures acting on the structure in question. These studies take into account vortex shedding
around corners and the effects of surrounding area
Seismic load
Seismic loads need to be addressed in the design of curtain wall components and anchors. In most situations, the curtain wall is able to naturally withstand seismic
and wind induced building sway because of the space provided between the glazing infill and the mullion. In tests, standard curtain wall systems are able to withstand three inches (75 mm) of relative floor movement without glass breakage or water leakage. Anchor design needs to be reviewed, however, since a large floor-to-floor displacement can place high forces on anchors. (Additional structure must be provided within the primary structure of the building to resist seismic forces from the building itself.)
Snow load
Snow loads and live loads are not typically an issue in curtain walls, since curtain walls are designed to be vertical or slightly inclined. If the slope of a wall exceeds 20 degrees or so, these loads may need to be considered.
Thermal load
Thermal loads are induced in a curtain wall system because aluminum has a relatively high coefficient of thermal expansion. This means that over the span of a couple of floors, the curtain wall will expand and contract some distance, relative to its length and the temperature differential. This expansion and contraction is accounted for by cutting horizontal mullions slightly short and allowing a space between the horizontal and vertical mullions. In unitized curtain wall, a gap is left between units, which is sealed from air and water penetration by wiper gaskets. Vertically, anchors carrying wind load only (not dead load) are slotted to account for movement. Incidentally, this slot also accounts for live load deflection and creep
in the floor slabs of the building structure.
Blast load
Accidental explosions and terrorist threats have brought on increased concern for the fragility of a curtain wall system in relation to blast loads. The bombing of the Alfred P. Murrah Federal Building
in Oklahoma City
, Oklahoma
, has spawned much of the current research and mandates in regards to building response to blast loads. Currently, all new federal buildings in the U.S. and all U.S. embassies built on foreign soil, must have some provision for resistance to bomb blasts.
Since the curtain wall is at the exterior of the building, it becomes the first line of defense in a bomb attack. As such, blast resistant curtain walls must be designed to withstand such forces without compromising the interior of the building to protect its occupants. Since blast loads are very high loads with short durations, the curtain wall response should be analyzed in a dynamic
load analysis, with full-scale mock-up testing performed prior to design completion and installation.
Blast resistant glazing consists of laminated glass
, which is meant to break but not separate from the mullions. Similar technology is used in hurricane-prone areas for the protection from wind-borne debris.
s, and through imperfect sealing. The American Architectural Manufacturers Association (AAMA) is an industry trade group in the U.S. that has developed voluntary specifications regarding acceptable levels of air infiltration through a curtain wall . This limit is expressed (in the USA) in cubic feet per minute per square foot of wall area at a given test pressure. (Currently, most standards cite less than 0.6 CFM/sq ft as acceptable.) Testing is typically conducted by an independent third party agency using the ASTM E-783 standard.
Water penetration is defined as any water passing from the exterior of the building through to the interior of the curtain wall system. Sometimes, depending on the building specifications, a small amount of controlled water on the interior is deemed acceptable. AAMA Voluntary Specifications allow for water on the interior, while the underlying ASTM E - 1105 test standard would disqualify a test subject if any water is seen inside. To test the ability of a curtain wall to withstand water penetration, a water rack is placed in front a mock-up of the wall with a positive air pressure applied to the wall. This represents a wind driven heavy rain on the wall. Field quality control checks are also performed on installed curtain walls, in which a calibrated spray nozzle is used to spray water on the curtain wall for a specified time in order to investigate known leaks or leading up to a validation test like the ASTM E-1105.
in an aluminum mullion compared to the same steel section under a given a load. Building specifications set deflection limits for perpendicular (wind-induced) and in-plane (dead load-induced) deflections. It is important to note that these deflection limits are not imposed due to strength capacities of the mullions. Rather, they are designed to limit deflection of the glass (which may break under excessive deflection), and to ensure that the glass does not come out of its pocket in the mullion. Deflection limits are also necessary to control movement at the interior of the curtain wall. Building construction may be such that there is a wall located near the mullion, and excessive deflection can cause the mullion to contact the wall and cause damage. Also, if deflection of a wall is quite noticeable, public perception may raise undue concern that the wall is not strong enough.
Deflection limits are typically expressed as the distance between anchor points divided by a constant number. A deflection limit of L/175 is common in curtain wall specifications, based on experience with deflection limits that are unlikely to cause damage to the glass held by the mullion. Say a given curtain wall is anchored at 12 foot (144 in) floor heights. The allowable deflection would then be 144/175 = 0.823 inches, which means the wall is allowed to deflect inward or outward a maximum of 0.823 inches at the maximum wind pressure. HOWEVER, some panels require stricter movement restrictions, or certainly those that prohibit a torque-like motion.
Deflection in mullions is controlled by different shapes and depths of curtain wall members. The depth of a given curtain wall system is usually controlled by the area moment of inertia
required to keep deflection limits under the specification. Another way to limit deflections in a given section is to add steel reinforcement to the inside tube of the mullion. Since steel deflects at 1/3 the rate of aluminum, the steel will resist much of the load at a lower cost or smaller depth.
) available to a particular material is not related to its material stiffness (the material property governing deflection
); it is a separate criterion in curtain wall design and analysis
. This often affects the selection of materials and sizes for design of the system. For instance, a particular shape in aluminum will deflect almost three times as much as the same steel shape for an equivalent load (see above), though its strength (i.e. the maximum load it can sustain) may be equivalent or even slightly higher, depending on the grade of aluminum. Because aluminum is often the material of choice, given its lower unit weight and better weathering
capability as compared with steel, deflection is usually the governing criteria in curtain wall design.
of heat. This translates into high heat loss through aluminum curtain wall mullions.
There are several ways to compensate for this heat loss, the most common way being the addition of thermal breaks. Thermal break
s are barriers between exterior metal and interior metal, usually made of polyvinyl chloride
(PVC). These breaks provide a significant decrease in the thermal conductivity of the curtain wall. However, since the thermal break interrupts the aluminum mullion, the overall moment of inertia of the mullion is reduced and must be accounted for in the structural analysis of the system.
Thermal conductivity of the curtain wall system is important because of heat loss through the wall, which affects the heating and cooling costs of the building. On a poorly performing curtain wall, condensation
may form on the interior of the mullions. This could cause damage to adjacent interior trim and walls.
Rigid insulation
is provided in spandrel
areas to provide a higher R-value
at these locations.
Regardless of the material, infills are typically referred to as glazing, and the installer of the infill is referred to as a glazier
. More commonly this trade is now known as Fenestration.
can be of an almost infinite combination of color, thickness, and opacity
.
For commercial construction, the two most common thicknesses are 1/4 inch (6 mm) monolithic and 1 inch (25 mm) insulating glass
. Presently, 1/4 inch glass is typically used only in spandrel
areas, while insulating glass is used for the rest of the building (sometimes spandrel glass is specified as insulating glass as well). The 1 inch insulation glass is typically made up of two 1/4-inch lites of glass with a 1/2 inch (12 mm) airspace. The air inside is usually atmospheric air, but some inert gas
es, such as argon or krypton may be used to offer better thermal transmittance
values. In residential construction, thicknesses commonly used are 1/8 inch (3 mm) monolithic and 5/8 inch (16 mm) insulating glass. Larger thicknesses are typically employed for buildings or areas with higher thermal, relative humidity
, or sound transmission
requirements, such as laboratory areas or recording studio
s.
Glass may be used which is transparent, translucent, or opaque, or in varying degrees thereof. Transparent glass usually refers to vision glass in a curtain wall. Spandrel or vision glass may also contain translucent glass, which could be for security or aesthetic purposes. Opaque glass is used in areas to hide a column or spandrel beam or shear wall behind the curtain wall. Another method of hiding spandrel areas is through shadow box construction (providing a dark enclosed space behind the transparent or translucent glass). Shadow box construction creates a perception of depth behind the glass that is sometimes desired.
; marble
; travertine
; and limestone
. To reduce weight and improve strength, the natural stone may be attached to an aluminum honeycomb backing as with the StonePly system.
is provided in an area where mechanical equipment located inside the building requires ventilation or fresh air to operate. They can also serve as a means of allowing outside air to filter into the building to take advantage of favorable climatic conditions and minimize the usage of energy-consuming HVAC
systems. Curtain wall systems can be adapted to accept most types of louver systems to maintain the same architectural sightlines and style while providing the necessary functionality.
ping at the "perimeter slab edge"
, which is a gap between the floor and the backpan of the curtain wall is essential to slow the passage of fire and combustion gases between floors. Spandrel areas must have non-combustible insulation at the interior face of the curtain wall. Some building codes require the mullion to be wrapped in heat-retarding insulation near the ceiling to prevent the mullions from melting and spreading the fire to the floor above. It is important to note that the firestop at the perimeter slab edge is considered a continuation of the fire-resistance rating
of the floor slab. The curtain wall itself, however, is not ordinarily required to have a rating. This causes a quandary as Compartmentalization (fire protection)
is typically based upon closed compartments to avoid fire and smoke migrations beyond each engaged compartment. A curtain wall by its very nature prevents the completion of the compartment (or envelope). The use of fire sprinklers has been shown to mitigate this matter. As such, unless the building is sprinklered, fire may still travel up the curtain wall, if the glass on the exposed floor is shattered due to fire influence, causing flames to lick up the outside of the building. Falling glass can endanger pedestrians, firefighters and firehoses below. An example of this is the First Interstate Tower fire
in Los Angeles
, California
. The fire here leapfrogged up the tower by shattering the glass and then consuming the aluminium
skeleton holding the glass. Aluminium's melting temperature is 660°C, whereas building fires can reach 1,100°C. The melting point of aluminium is typically reached within minutes of the start of a fire
. Firestops for such building joints can be qualified to UL 2079 -- Tests for Fire Resistance of Building Joint Systems. Sprinklering of each floor has a profoundly positive effect on the fire safety of buildings with curtain walls. In the case of the aforementioned fire, it was specifically the activation of the newly installed sprinkler system, which halted the advance of the fire and allowed effective suppression. Had this not occurred, the tower would have collapsed onto fire crews and into an adjacent building, while on fire. Exceptionally sound cementitious spray fireproofing
also helped to delay and ultimately to avoid the possible collapse of the building, due to having the structural steel
skeleton of the building reach the critical temperature, as the post-mortem fire investigation report indicated. This fire proved the positive collective effect of both active fire protection
(sprinklers) and passive fire protection
(fireproofing).
Fireman knock-out glazing panels are often required for venting and emergency access from the exterior. Knock-out panels are generally fully tempered
glass to allow full fracturing of the panel into small pieces and relatively safe removal from the opening.
Aluminum frames are generally painted or anodized
. Factory applied fluoropolymer
thermoset coatings have good resistance to environmental degradation and require only periodic cleaning. Recoating with an air-dry fluoropolymer coating is possible but requires special surface preparation and is not as durable as the baked-on original coating.
Anodized aluminum frames cannot be "re-anodized" in place, but can be cleaned and protected by proprietary clear coatings to improve appearance and durability.
Exposed glazing seals and gaskets require inspection and maintenance to minimize water penetration, and to limit exposure of frame seals and insulating glass seals to wetting.
Facade
A facade or façade is generally one exterior side of a building, usually, but not always, the front. The word comes from the French language, literally meaning "frontage" or "face"....
does not carry any dead load weight from the building other than its own dead load weight. The wall transfers horizontal wind loads that are incident upon it to the main building structure through connections at floors or columns of the building. A curtain wall
Wall
A wall is a usually solid structure that defines and sometimes protects an area. Most commonly, a wall delineates a building and supports its superstructure, separates space in buildings into rooms, or protects or delineates a space in the open air...
is designed to resist air and water infiltration, sway induced by wind and seismic forces acting on the building, and its own dead load weight forces.
Curtain walls are typically designed with extruded aluminum members, although the first curtain walls were made of steel. The aluminium frame is typically infilled with glass, which provides an architecturally pleasing building, as well as benefits such as daylighting
Daylighting
Daylighting is the practice of placing windows or other openings and reflective surfaces so that during the day natural light provides effective internal lighting. Particular attention is given to daylighting while designing a building when the aim is to maximize visual comfort or to reduce energy...
. However, parameters related to solar gain control such as thermal comfort
Thermal comfort
Thermal comfort is a term used by the American Society of Heating, Refrigerating and Air-Conditioning Engineers, an international body. It is defined as the state of mind in humans that expresses satisfaction with the surrounding environment...
and visual comfort are more difficult to control when using highly-glazed curtain walls. Other common infill
Infill
Infill in its broadest meaning is material that fills in an otherwise unoccupied space. The term is commonly used in association with construction techniques such as wattle and daub, and civil engineering activities such as land reclamation.-Construction:...
s include: stone veneer, metal panels, louver
Louver
A louver or louvre , from the French l'ouvert; "the open one") is a window, blind or shutter with horizontal slats that are angled to admit light and air, but to keep out rain, direct sunshine, and noise...
s, and operable windows or vents.
Curtain walls differ from store-front systems in that they are designed to span multiple floors, and take into consideration design requirements such as: thermal expansion and contraction; building sway
Tuned mass damper
A tuned mass damper, also known as an active mass damper or harmonic absorber, is a device mounted in structures to reduce the amplitude of mechanical vibrations. Their application can prevent discomfort, damage, or outright structural failure...
and movement; water diversion; and thermal efficiency for cost-effective heating, cooling, and lighting in the building.
History
Prior to the middle of the nineteenth century, buildings were constructed with the exterior walls of the building (bearing walls, typically masonry) supporting the load of the entire structure. The development and widespread use of structural steelStructural steel
Structural steel is steel construction material, a profile, formed with a specific shape or cross section and certain standards of chemical composition and mechanical properties...
and later reinforced concrete
Reinforced concrete
Reinforced concrete is concrete in which reinforcement bars , reinforcement grids, plates or fibers have been incorporated to strengthen the concrete in tension. It was invented by French gardener Joseph Monier in 1849 and patented in 1867. The term Ferro Concrete refers only to concrete that is...
allowed relatively small columns to support large loads and the exterior walls of buildings were no longer required for structural support. The exterior walls could be non-load bearing and thus much lighter and more open than the masonry load bearing walls of the past. This gave way to increased use of glass as an exterior façade and the modern day curtain wall was born.
Rigid structures needed for curtain walls can also be made with wood, but tall trees had been scarce in western Europe since the middle ages. So when larger glass panels were being created during the 18th century, the first true curtain walls were built in the Ottoman empire, where wood construction was still at a high, and not in the Industrialsing west.
Oriel Chambers
Oriel Chambers
Oriel Chambers is the world's first metal framed glass curtain walled building. Designed by architect Peter Ellis and built in 1864, it comprises set over five floors...
in Liverpool
Liverpool
Liverpool is a city and metropolitan borough of Merseyside, England, along the eastern side of the Mersey Estuary. It was founded as a borough in 1207 and was granted city status in 1880...
, England
England
England is a country that is part of the United Kingdom. It shares land borders with Scotland to the north and Wales to the west; the Irish Sea is to the north west, the Celtic Sea to the south west, with the North Sea to the east and the English Channel to the south separating it from continental...
, was the world's first metal framed glass curtain walled building in 1864, followed by 16 Cook Street
16 Cook Street
16 Cook Street, Liverpool was built in 1866 and, together with Oriel Chambers on the city's Water Street, forms the complete work of Peter Ellis. It is a Grade II* Listed Building....
, Liverpool
Liverpool
Liverpool is a city and metropolitan borough of Merseyside, England, along the eastern side of the Mersey Estuary. It was founded as a borough in 1207 and was granted city status in 1880...
, in 1866. Both buildings were designed and built by local architect Peter Ellis
Peter Ellis (architect)
Peter Ellis was a Liverpudlian architect. He lived for a time at 40 Falkner Square, on which an English Heritage Blue Plaque is now sited....
. The extensive glass walls allowed light to penetrate further into the building utilising more floor space and reducing lighting costs in short winter months. Oriel Chambers
Oriel Chambers
Oriel Chambers is the world's first metal framed glass curtain walled building. Designed by architect Peter Ellis and built in 1864, it comprises set over five floors...
comprises 43000 sq ft (3,994.8 m²) set over a maximum of five floors as the elevator had not been invented.
Some of the first curtain walls were made with steel mullions and the plate glass was attached to the mullions with asbestos or fiberglass modified glazing compound. Eventually silicone
Silicone
Silicones are inert, synthetic compounds with a variety of forms and uses. Typically heat-resistant and rubber-like, they are used in sealants, adhesives, lubricants, medical applications , cookware, and insulation....
sealant
Sealant
A sealant may be viscous material that has little or no flow characteristics and stay where they are applied or thin and runny so as to allow it to penetrate the substrate by means of capillary reaction...
s or glazing tape were substituted. Some designs included an outer cap to hold the glass in place and to protect the integrity of the seals. The first curtain wall
Lever House
Lever House, designed by Gordon Bunshaft of Skidmore, Owings and Merrill and located at 390 Park Avenue in New York City, is the quintessential and seminal glass-box skyscraper built in the International style according to the design principles of Ludwig Mies van der Rohe. Completed in 1952, it was...
installed in New York City
New York City
New York is the most populous city in the United States and the center of the New York Metropolitan Area, one of the most populous metropolitan areas in the world. New York exerts a significant impact upon global commerce, finance, media, art, fashion, research, technology, education, and...
was this type of construction. Earlier modernist examples are the Bauhaus
Bauhaus
', commonly known simply as Bauhaus, was a school in Germany that combined crafts and the fine arts, and was famous for the approach to design that it publicized and taught. It operated from 1919 to 1933. At that time the German term stood for "School of Building".The Bauhaus school was founded by...
in Dessau
Dessau
Dessau is a town in Germany on the junction of the rivers Mulde and Elbe, in the Bundesland of Saxony-Anhalt. Since 1 July 2007, it is part of the merged town Dessau-Roßlau. Population of Dessau proper: 77,973 .-Geography:...
and the Hallidie Building
Hallidie Building
The Hallidie Building is an office building in the Financial District of San Francisco, California, at 130 Sutter Street, between Montgomery Street and Kearny Street...
in San Francisco.
The 1970s began the widespread use of aluminum extrusion
Extrusion
Extrusion is a process used to create objects of a fixed cross-sectional profile. A material is pushed or drawn through a die of the desired cross-section...
s for mullions. Aluminum offers the unique advantage of being able to be easily extruded into nearly any shape required for design and aesthetic purposes. Today, the design complexity and shapes available are nearly limitless. Custom shapes can be designed and manufactured with relative ease.
Similarly, sealing methods and types have evolved over the years, and as a result, today’s curtain walls are high performance systems which require little maintenance.
Stick systems
The vast majority of curtain walls are installed long pieces (referred to as sticks) between floors vertically and between vertical members horizontally. Framing members may be fabricated in a shop, but all installation and glazing is typically performed at the jobsite.Unitized systems
Unitized curtain walls entail factory fabrication and assembly of panels and may include factory glazing. These completed units are hung on the building structure to form the building enclosure. Unitized curtain wall has the advantages of: speed; lower field installation costs; and quality control within an interior climate controlled environment. The economic benefits are typically realized on large projects or in areas of high field labor rates.Rainscreen principle
A common feature in curtain wall technology, the rainscreen principle theorizes that equilibrium of air pressure between the outside and inside of the "rainscreen" prevents water penetration into the building itself. For example the glass is captured between an inner and an outer gasket in a space called the glazing rebate. The glazing rebate is ventilated to the exterior so that the pressure on the inner and outer sides of the exterior gasket is the same. When the pressure is equal across this gasket water cannot be drawn through joints or defects in the gasket.Dual Airloop System/ TingWall
The dual airloop system improves on the performance of earlier unitized curtain walls employing the rainscreen principle of separating rain from wind to lessen reliance on "perfect" seals. The joints around glass and metal panels contain both outer (wet, drained) and inner (dry, protecting the panel seals) air loops, to prevent water leakage no matter where the inevitable seal imperfections occur.Design
Curtain wall systems must be designed to handle all loads imposed on it as well as keep air and water from penetrating the building envelope.Loads
The loads imposed on the curtain wall are transferred to the building structure through the anchors which attach the mullions to the building. The building structure design must account for these loads.Dead load
Dead load is defined as the weight of structural elements and the permanent features on the structure. In the case of curtain walls, this load is made up of the weight of the mullions, anchors and other structural components of the curtain wall, as well as the weight of the infill material. Additional dead loads imposed on the curtain wall, such as sunshades, must be accounted for in the design of the curtain wall components and anchors.
Wind load
Wind load acting on the building is the result of wind blowing on the building. This wind
Wind
Wind is the flow of gases on a large scale. On Earth, wind consists of the bulk movement of air. In outer space, solar wind is the movement of gases or charged particles from the sun through space, while planetary wind is the outgassing of light chemical elements from a planet's atmosphere into space...
pressure
Pressure
Pressure is the force per unit area applied in a direction perpendicular to the surface of an object. Gauge pressure is the pressure relative to the local atmospheric or ambient pressure.- Definition :...
must be resisted by the curtain wall system since it envelops and protects the building. Wind loads vary greatly throughout the world, with the largest wind loads being near the coast in hurricane-prone regions. For each project location, building code
Building code
A building code, or building control, is a set of rules that specify the minimum acceptable level of safety for constructed objects such as buildings and nonbuilding structures. The main purpose of building codes are to protect public health, safety and general welfare as they relate to the...
s specify the required design wind loads. Often, a wind tunnel
Wind tunnel
A wind tunnel is a research tool used in aerodynamic research to study the effects of air moving past solid objects.-Theory of operation:Wind tunnels were first proposed as a means of studying vehicles in free flight...
study is performed on large or unusually shaped buildings. A scale model of the building and the surrounding vicinity is built and placed in a wind tunnel to determine the wind pressures acting on the structure in question. These studies take into account vortex shedding
Vortex shedding
Vortex shedding is an unsteady flow that takes place in special flow velocities . In this flow, vortices are created at the back of the body and detach periodically from either side of the body. See Von Kármán vortex street.Vortex shedding is caused when a fluid flows past a blunt object...
around corners and the effects of surrounding area
Seismic load
Seismic loads need to be addressed in the design of curtain wall components and anchors. In most situations, the curtain wall is able to naturally withstand seismic
Seismology
Seismology is the scientific study of earthquakes and the propagation of elastic waves through the Earth or through other planet-like bodies. The field also includes studies of earthquake effects, such as tsunamis as well as diverse seismic sources such as volcanic, tectonic, oceanic,...
and wind induced building sway because of the space provided between the glazing infill and the mullion. In tests, standard curtain wall systems are able to withstand three inches (75 mm) of relative floor movement without glass breakage or water leakage. Anchor design needs to be reviewed, however, since a large floor-to-floor displacement can place high forces on anchors. (Additional structure must be provided within the primary structure of the building to resist seismic forces from the building itself.)
Snow load
Snow loads and live loads are not typically an issue in curtain walls, since curtain walls are designed to be vertical or slightly inclined. If the slope of a wall exceeds 20 degrees or so, these loads may need to be considered.
Thermal load
Thermal loads are induced in a curtain wall system because aluminum has a relatively high coefficient of thermal expansion. This means that over the span of a couple of floors, the curtain wall will expand and contract some distance, relative to its length and the temperature differential. This expansion and contraction is accounted for by cutting horizontal mullions slightly short and allowing a space between the horizontal and vertical mullions. In unitized curtain wall, a gap is left between units, which is sealed from air and water penetration by wiper gaskets. Vertically, anchors carrying wind load only (not dead load) are slotted to account for movement. Incidentally, this slot also accounts for live load deflection and creep
Creep (deformation)
In materials science, creep is the tendency of a solid material to slowly move or deform permanently under the influence of stresses. It occurs as a result of long term exposure to high levels of stress that are below the yield strength of the material....
in the floor slabs of the building structure.
Blast load
Accidental explosions and terrorist threats have brought on increased concern for the fragility of a curtain wall system in relation to blast loads. The bombing of the Alfred P. Murrah Federal Building
Alfred P. Murrah Federal Building
The Alfred P. Murrah Federal Building was a United States Federal Government complex located at 200 N.W. 5th Street in downtown Oklahoma City, Oklahoma, United States. The building was the target of the Oklahoma City bombing on April 19, 1995, which killed 168 people, including 19 children...
in Oklahoma City
Oklahoma city
Oklahoma City is the capital and largest city of the U.S. state of Oklahoma.Oklahoma City may also refer to:*Oklahoma City metropolitan area*Downtown Oklahoma City*Uptown Oklahoma City*Oklahoma City bombing*Oklahoma City National Memorial...
, Oklahoma
Oklahoma
Oklahoma is a state located in the South Central region of the United States of America. With an estimated 3,751,351 residents as of the 2010 census and a land area of 68,667 square miles , Oklahoma is the 28th most populous and 20th-largest state...
, has spawned much of the current research and mandates in regards to building response to blast loads. Currently, all new federal buildings in the U.S. and all U.S. embassies built on foreign soil, must have some provision for resistance to bomb blasts.
Since the curtain wall is at the exterior of the building, it becomes the first line of defense in a bomb attack. As such, blast resistant curtain walls must be designed to withstand such forces without compromising the interior of the building to protect its occupants. Since blast loads are very high loads with short durations, the curtain wall response should be analyzed in a dynamic
Dynamics (mechanics)
In the field of physics, the study of the causes of motion and changes in motion is dynamics. In other words the study of forces and why objects are in motion. Dynamics includes the study of the effect of torques on motion...
load analysis, with full-scale mock-up testing performed prior to design completion and installation.
Blast resistant glazing consists of laminated glass
Laminated glass
Laminated glass is a type of safety glass that holds together when shattered. In the event of breaking, it is held in place by an interlayer, typically of polyvinyl butyral , between its two or more layers of glass. The interlayer keeps the layers of glass bonded even when broken, and its high...
, which is meant to break but not separate from the mullions. Similar technology is used in hurricane-prone areas for the protection from wind-borne debris.
Infiltration
Air infiltration is the air which passes through the curtain wall from the exterior to the interior of the building. The air is infiltrated through the gaskets, through imperfect joinery between the horizontal and vertical mullions, through weep holeWeep hole
Weep holes or "weeper holes" are small openings left in the outer wall of masonry construction as an outlet for water inside a building to move outside the wall and evaporate. The term was coined by archaeologist C. Leonard Woolley after finding evidence of weep holes in ziggurats...
s, and through imperfect sealing. The American Architectural Manufacturers Association (AAMA) is an industry trade group in the U.S. that has developed voluntary specifications regarding acceptable levels of air infiltration through a curtain wall . This limit is expressed (in the USA) in cubic feet per minute per square foot of wall area at a given test pressure. (Currently, most standards cite less than 0.6 CFM/sq ft as acceptable.) Testing is typically conducted by an independent third party agency using the ASTM E-783 standard.
Water penetration is defined as any water passing from the exterior of the building through to the interior of the curtain wall system. Sometimes, depending on the building specifications, a small amount of controlled water on the interior is deemed acceptable. AAMA Voluntary Specifications allow for water on the interior, while the underlying ASTM E - 1105 test standard would disqualify a test subject if any water is seen inside. To test the ability of a curtain wall to withstand water penetration, a water rack is placed in front a mock-up of the wall with a positive air pressure applied to the wall. This represents a wind driven heavy rain on the wall. Field quality control checks are also performed on installed curtain walls, in which a calibrated spray nozzle is used to spray water on the curtain wall for a specified time in order to investigate known leaks or leading up to a validation test like the ASTM E-1105.
Deflection
One of the disadvantages of using aluminum for mullions is that its modulus of elasticity is about one-third that of steel. This translates to three times more deflectionDeflection
Deflection or deflexion may refer to:* Deflection , the displacement of a structural element under load* Deflection , a technique of shooting ahead of a moving target so that the target and projectile will collide...
in an aluminum mullion compared to the same steel section under a given a load. Building specifications set deflection limits for perpendicular (wind-induced) and in-plane (dead load-induced) deflections. It is important to note that these deflection limits are not imposed due to strength capacities of the mullions. Rather, they are designed to limit deflection of the glass (which may break under excessive deflection), and to ensure that the glass does not come out of its pocket in the mullion. Deflection limits are also necessary to control movement at the interior of the curtain wall. Building construction may be such that there is a wall located near the mullion, and excessive deflection can cause the mullion to contact the wall and cause damage. Also, if deflection of a wall is quite noticeable, public perception may raise undue concern that the wall is not strong enough.
Deflection limits are typically expressed as the distance between anchor points divided by a constant number. A deflection limit of L/175 is common in curtain wall specifications, based on experience with deflection limits that are unlikely to cause damage to the glass held by the mullion. Say a given curtain wall is anchored at 12 foot (144 in) floor heights. The allowable deflection would then be 144/175 = 0.823 inches, which means the wall is allowed to deflect inward or outward a maximum of 0.823 inches at the maximum wind pressure. HOWEVER, some panels require stricter movement restrictions, or certainly those that prohibit a torque-like motion.
Deflection in mullions is controlled by different shapes and depths of curtain wall members. The depth of a given curtain wall system is usually controlled by the area moment of inertia
Second moment of area
The second moment of area, also known as the area moment of inertia, moment of inertia of plane area, or second moment of inertia is a property of a cross section that can be used to predict the resistance of beams to bending and deflection, around an axis that lies in the cross-sectional plane...
required to keep deflection limits under the specification. Another way to limit deflections in a given section is to add steel reinforcement to the inside tube of the mullion. Since steel deflects at 1/3 the rate of aluminum, the steel will resist much of the load at a lower cost or smaller depth.
Strength
Strength (or maximum usable stressStress (physics)
In continuum mechanics, stress is a measure of the internal forces acting within a deformable body. Quantitatively, it is a measure of the average force per unit area of a surface within the body on which internal forces act. These internal forces are a reaction to external forces applied on the body...
) available to a particular material is not related to its material stiffness (the material property governing deflection
Deflection
Deflection or deflexion may refer to:* Deflection , the displacement of a structural element under load* Deflection , a technique of shooting ahead of a moving target so that the target and projectile will collide...
); it is a separate criterion in curtain wall design and analysis
Structural analysis
Structural analysis is the determination of the effects of loads on physical structures and their components. Structures subject to this type of analysis include all that must withstand loads, such as buildings, bridges, vehicles, machinery, furniture, attire, soil strata, prostheses and...
. This often affects the selection of materials and sizes for design of the system. For instance, a particular shape in aluminum will deflect almost three times as much as the same steel shape for an equivalent load (see above), though its strength (i.e. the maximum load it can sustain) may be equivalent or even slightly higher, depending on the grade of aluminum. Because aluminum is often the material of choice, given its lower unit weight and better weathering
Weathering
Weathering is the breaking down of rocks, soils and minerals as well as artificial materials through contact with the Earth's atmosphere, biota and waters...
capability as compared with steel, deflection is usually the governing criteria in curtain wall design.
Thermal criteria
Relative to other building components, aluminum has a high heat transfer coefficient, meaning that aluminum is a very good conductorHeat conduction
In heat transfer, conduction is a mode of transfer of energy within and between bodies of matter, due to a temperature gradient. Conduction means collisional and diffusive transfer of kinetic energy of particles of ponderable matter . Conduction takes place in all forms of ponderable matter, viz....
of heat. This translates into high heat loss through aluminum curtain wall mullions.
There are several ways to compensate for this heat loss, the most common way being the addition of thermal breaks. Thermal break
Thermal break
A thermal break or thermal barrier is an element of low thermal conductivity placed in an assembly to reduce or prevent the flow of thermal energy between conductive materials....
s are barriers between exterior metal and interior metal, usually made of polyvinyl chloride
Polyvinyl chloride
Polyvinyl chloride, commonly abbreviated PVC, is a thermoplastic polymer. It is a vinyl polymer constructed of repeating vinyl groups having one hydrogen replaced by chloride. Polyvinyl chloride is the third most widely produced plastic, after polyethylene and polypropylene. PVC is widely used in...
(PVC). These breaks provide a significant decrease in the thermal conductivity of the curtain wall. However, since the thermal break interrupts the aluminum mullion, the overall moment of inertia of the mullion is reduced and must be accounted for in the structural analysis of the system.
Thermal conductivity of the curtain wall system is important because of heat loss through the wall, which affects the heating and cooling costs of the building. On a poorly performing curtain wall, condensation
Condensation
Condensation is the change of the physical state of matter from gaseous phase into liquid phase, and is the reverse of vaporization. When the transition happens from the gaseous phase into the solid phase directly, the change is called deposition....
may form on the interior of the mullions. This could cause damage to adjacent interior trim and walls.
Rigid insulation
Thermal insulation
Thermal insulation is the reduction of the effects of the various processes of heat transfer between objects in thermal contact or in range of radiative influence. Heat transfer is the transfer of thermal energy between objects of differing temperature...
is provided in spandrel
Spandrel
A spandrel, less often spandril or splaundrel, is the space between two arches or between an arch and a rectangular enclosure....
areas to provide a higher R-value
R-value (insulation)
The R-value is a measure of thermal resistance used in the building and construction industry. Under uniform conditions it is the ratio of the temperature difference across an insulator and the heat flux through it or R = \Delta T/\dot Q_A.The R-value being discussed is the unit thermal resistance...
at these locations.
Infills
Infill refers to the large panels that are inserted into the curtain wall between mullions. Infills are typically glass but may be made up of nearly any exterior building element.Regardless of the material, infills are typically referred to as glazing, and the installer of the infill is referred to as a glazier
Glazier
A Glazier is a construction professional who selects, cuts, installs, replaces, and removes residential, commercial, and artistic glass. Glaziers also install aluminum storefront frames and entrances, glass handrails and balustrades, shower enclosures, curtain wall framing and glass and mirror...
. More commonly this trade is now known as Fenestration.
Glass
By far the most common glazing type, glassFloat glass
Float glass is a sheet of glass made by floating molten glass on a bed of molten metal, typically tin, although lead and various low melting point alloys were used in the past. This method gives the sheet uniform thickness and very flat surfaces. Modern windows are made from float glass...
can be of an almost infinite combination of color, thickness, and opacity
Opacity (optics)
Opacity is the measure of impenetrability to electromagnetic or other kinds of radiation, especially visible light. In radiative transfer, it describes the absorption and scattering of radiation in a medium, such as a plasma, dielectric, shielding material, glass, etc...
.
For commercial construction, the two most common thicknesses are 1/4 inch (6 mm) monolithic and 1 inch (25 mm) insulating glass
Insulated glazing
Insulated glazing also known as double glazing are double or triple glass window panes separated by an air or other gas filled space to reduce heat transfer across a part of the building envelope....
. Presently, 1/4 inch glass is typically used only in spandrel
Spandrel
A spandrel, less often spandril or splaundrel, is the space between two arches or between an arch and a rectangular enclosure....
areas, while insulating glass is used for the rest of the building (sometimes spandrel glass is specified as insulating glass as well). The 1 inch insulation glass is typically made up of two 1/4-inch lites of glass with a 1/2 inch (12 mm) airspace. The air inside is usually atmospheric air, but some inert gas
Inert gas
An inert gas is a non-reactive gas used during chemical synthesis, chemical analysis, or preservation of reactive materials. Inert gases are selected for specific settings for which they are functionally inert since the cost of the gas and the cost of purifying the gas are usually a consideration...
es, such as argon or krypton may be used to offer better thermal transmittance
Thermal transmittance
Thermal transmittance, also known as U-value, is the rate of transfer of heat through one square metre of a structure divided by the difference in temperature across the structure. It is expressed in watts per square metre per kelvin, or W/m²K...
values. In residential construction, thicknesses commonly used are 1/8 inch (3 mm) monolithic and 5/8 inch (16 mm) insulating glass. Larger thicknesses are typically employed for buildings or areas with higher thermal, relative humidity
Relative humidity
Relative humidity is a term used to describe the amount of water vapor in a mixture of air and water vapor. It is defined as the partial pressure of water vapor in the air-water mixture, given as a percentage of the saturated vapor pressure under those conditions...
, or sound transmission
Acoustic transmission
Acoustic transmission in building design refers to a number of processes by which sound can be transferred from one part of a building to another...
requirements, such as laboratory areas or recording studio
Recording studio
A recording studio is a facility for sound recording and mixing. Ideally both the recording and monitoring spaces are specially designed by an acoustician to achieve optimum acoustic properties...
s.
Glass may be used which is transparent, translucent, or opaque, or in varying degrees thereof. Transparent glass usually refers to vision glass in a curtain wall. Spandrel or vision glass may also contain translucent glass, which could be for security or aesthetic purposes. Opaque glass is used in areas to hide a column or spandrel beam or shear wall behind the curtain wall. Another method of hiding spandrel areas is through shadow box construction (providing a dark enclosed space behind the transparent or translucent glass). Shadow box construction creates a perception of depth behind the glass that is sometimes desired.
Fabric veneer
Fabric is another type of material which is common for curtain walls. Fabric is often much less expensive and serves as a less permanent solution. Unlike glass or stone, fabric is much faster to install, less expensive, and often much easier to modify after it is installed.Stone veneer
Thin blocks (3 to 4 inches (75–100 mm)) of stone can be inset within a curtain wall system to provide architectural flavor. The type of stone used is limited only by the strength of the stone and the ability to manufacture it in the proper shape and size. Common stone types used are: Arriscraft(calcium silicate);graniteGranite
Granite is a common and widely occurring type of intrusive, felsic, igneous rock. Granite usually has a medium- to coarse-grained texture. Occasionally some individual crystals are larger than the groundmass, in which case the texture is known as porphyritic. A granitic rock with a porphyritic...
; marble
Marble
Marble is a metamorphic rock composed of recrystallized carbonate minerals, most commonly calcite or dolomite.Geologists use the term "marble" to refer to metamorphosed limestone; however stonemasons use the term more broadly to encompass unmetamorphosed limestone.Marble is commonly used for...
; travertine
Travertine
Travertine is a form of limestone deposited by mineral springs, especially hot springs. Travertine often has a fibrous or concentric appearance and exists in white, tan, and cream-colored varieties. It is formed by a process of rapid precipitation of calcium carbonate, often at the mouth of a hot...
; and limestone
Limestone
Limestone is a sedimentary rock composed largely of the minerals calcite and aragonite, which are different crystal forms of calcium carbonate . Many limestones are composed from skeletal fragments of marine organisms such as coral or foraminifera....
. To reduce weight and improve strength, the natural stone may be attached to an aluminum honeycomb backing as with the StonePly system.
Panels
Metal panels can take various forms including aluminum plate; thin composite panels consisting of two thin aluminum sheets sandwiching a thin plastic interlayer; and panels consisting of metal sheets bonded to rigid insulation, with or without an inner metal sheet to create a sandwich panel. Other opaque panel materials include fiber-reinforced plastic (FRP), stainless steel, and terracotta. Terracotta curtain wall panels were first used in Europe, but only a few manufacturers produce high quality modern terracotta curtain wall panels.Louvers
A louverLouver
A louver or louvre , from the French l'ouvert; "the open one") is a window, blind or shutter with horizontal slats that are angled to admit light and air, but to keep out rain, direct sunshine, and noise...
is provided in an area where mechanical equipment located inside the building requires ventilation or fresh air to operate. They can also serve as a means of allowing outside air to filter into the building to take advantage of favorable climatic conditions and minimize the usage of energy-consuming HVAC
HVAC
HVAC refers to technology of indoor or automotive environmental comfort. HVAC system design is a major subdiscipline of mechanical engineering, based on the principles of thermodynamics, fluid mechanics, and heat transfer...
systems. Curtain wall systems can be adapted to accept most types of louver systems to maintain the same architectural sightlines and style while providing the necessary functionality.
Windows and vents
Most curtain wall glazing is fixed, meaning there is no access to the exterior of the building except through doors. However, windows or vents can be glazed into the curtain wall system as well, to provide required ventilation or operable windows. Nearly any window type can be made to fit into a curtain wall system.Fire safety
FirestopFirestop
A firestop is a passive fire protection system of various components used to seal openings and joints in fire-resistance rated wall and/or floor assemblies, based on fire testing and certification listings....
ping at the "perimeter slab edge"
Joint (building)
A building joint is a junction where building elements meet without applying a static load from one element to another. When one or more of these vertical or horizontal elements that meet are required by the local building code to have a fire-resistance rating, the resulting opening that makes up...
, which is a gap between the floor and the backpan of the curtain wall is essential to slow the passage of fire and combustion gases between floors. Spandrel areas must have non-combustible insulation at the interior face of the curtain wall. Some building codes require the mullion to be wrapped in heat-retarding insulation near the ceiling to prevent the mullions from melting and spreading the fire to the floor above. It is important to note that the firestop at the perimeter slab edge is considered a continuation of the fire-resistance rating
Fire-resistance rating
A fire-resistance rating typically means the duration for which a passive fire protection system can withstand a standard fire resistance test. This can be quantified simply as a measure of time, or it may entail a host of other criteria, involving other evidence of functionality or fitness for...
of the floor slab. The curtain wall itself, however, is not ordinarily required to have a rating. This causes a quandary as Compartmentalization (fire protection)
Compartmentalization (fire protection)
Compartmentalization in structures, such as land-based buildings, traffic tunnels, ships, aerospace vehicles, or submarines, is the fundamental basis and aim of passive fire protection....
is typically based upon closed compartments to avoid fire and smoke migrations beyond each engaged compartment. A curtain wall by its very nature prevents the completion of the compartment (or envelope). The use of fire sprinklers has been shown to mitigate this matter. As such, unless the building is sprinklered, fire may still travel up the curtain wall, if the glass on the exposed floor is shattered due to fire influence, causing flames to lick up the outside of the building. Falling glass can endanger pedestrians, firefighters and firehoses below. An example of this is the First Interstate Tower fire
First Interstate Tower fire
The First Interstate Tower fire was a high-rise fire that occurred on May 4, 1988 at the First Interstate Tower in Los Angeles, California...
in Los Angeles
Los Ángeles
Los Ángeles is the capital of the province of Biobío, in the commune of the same name, in Region VIII , in the center-south of Chile. It is located between the Laja and Biobío rivers. The population is 123,445 inhabitants...
, California
California
California is a state located on the West Coast of the United States. It is by far the most populous U.S. state, and the third-largest by land area...
. The fire here leapfrogged up the tower by shattering the glass and then consuming the aluminium
Aluminium
Aluminium or aluminum is a silvery white member of the boron group of chemical elements. It has the symbol Al, and its atomic number is 13. It is not soluble in water under normal circumstances....
skeleton holding the glass. Aluminium's melting temperature is 660°C, whereas building fires can reach 1,100°C. The melting point of aluminium is typically reached within minutes of the start of a fire
Fire
Fire is the rapid oxidation of a material in the chemical process of combustion, releasing heat, light, and various reaction products. Slower oxidative processes like rusting or digestion are not included by this definition....
. Firestops for such building joints can be qualified to UL 2079 -- Tests for Fire Resistance of Building Joint Systems. Sprinklering of each floor has a profoundly positive effect on the fire safety of buildings with curtain walls. In the case of the aforementioned fire, it was specifically the activation of the newly installed sprinkler system, which halted the advance of the fire and allowed effective suppression. Had this not occurred, the tower would have collapsed onto fire crews and into an adjacent building, while on fire. Exceptionally sound cementitious spray fireproofing
Fireproofing
Fireproofing, a passive fire protection measure, refers to the act of making materials or structures more resistant to fire, or to those materials themselves, or the act of applying such materials. Applying a certification listed fireproofing system to certain structures allows these to have a...
also helped to delay and ultimately to avoid the possible collapse of the building, due to having the structural steel
Structural steel
Structural steel is steel construction material, a profile, formed with a specific shape or cross section and certain standards of chemical composition and mechanical properties...
skeleton of the building reach the critical temperature, as the post-mortem fire investigation report indicated. This fire proved the positive collective effect of both active fire protection
Active fire protection
Active fire protection is an integral part of fire protection. AFP is characterised by items and/or systems, which require a certain amount of motion and response in order to work, contrary to passive fire protection.-Fire suppression:...
(sprinklers) and passive fire protection
Passive fire protection
Passive fire protection is an integral component of the three components of structural fire protection and fire safety in a building. PFP attempts to contain fires or slow the spread, through use of fire-resistant walls, floors, and doors...
(fireproofing).
Fireman knock-out glazing panels are often required for venting and emergency access from the exterior. Knock-out panels are generally fully tempered
Architectural glass
Architectural glass is glass that is used as a building material. It is most typically used as transparent glazing material in the building envelope, including windows in the external walls. Glass is also used for internal partitions and as an architectural feature...
glass to allow full fracturing of the panel into small pieces and relatively safe removal from the opening.
Maintenance and repair
Curtain walls and perimeter sealants require maintenance to maximize service life. Perimeter sealants, properly designed and installed, have a typical service life of 10 to 15 years. Removal and replacement of perimeter sealants require meticulous surface preparation and proper detailing.Aluminum frames are generally painted or anodized
Anodising
Anodizing, or anodising in British English, is an electrolytic passivation process used to increase the thickness of the natural oxide layer on the surface of metal parts. The process is called "anodizing" because the part to be treated forms the anode electrode of an electrical circuit...
. Factory applied fluoropolymer
Fluoropolymer
A fluoropolymer is a fluorocarbon based polymer with multiple strong carbon–fluorine bonds. It is characterized by a high resistance to solvents, acids, and bases.-History:Fluoropolymers were accidentally discovered in 1938 by Dr. Roy J...
thermoset coatings have good resistance to environmental degradation and require only periodic cleaning. Recoating with an air-dry fluoropolymer coating is possible but requires special surface preparation and is not as durable as the baked-on original coating.
Anodized aluminum frames cannot be "re-anodized" in place, but can be cleaned and protected by proprietary clear coatings to improve appearance and durability.
Exposed glazing seals and gaskets require inspection and maintenance to minimize water penetration, and to limit exposure of frame seals and insulating glass seals to wetting.